Volvo D20 - Page 35

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~6mm
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Group 21 Reconditioning engine
C/eaning, checking
C15
Fit new stud
Place new stud in connecting rod. Tap bolt into posi-
tion with a plastic mallet.
Install
cap. Notel Identification marks.
Place a socket (e.g. 12 mm) beneath cap and press in
stud until it bottoms .
Replacing connecting rod bushings
Operations C16-19
Press out bushing
C76
Use drift 5017 (narrow end) and a suitable socket,
placed beneath connecting rod.
C77
Press in new bushing
Use drift 5017 (wide end) and a suitable socket. placed
beneath connecting rod.
Bushing
should be flush with connecting rod.
Notel To ensure correct lubrication, install bushing
with split diagonally upwards but not blocking oil
channel.
C78
Orm lubricating hole in bushing
Mount conneeting rod in vice protected by soft jaws to
prevent damage. Use a 6 mm (0.24 in) drill bit.
C79
Ream bushing
Gudgeon/piston pin must have a light push fit in eon-
neeting rad .
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