Walther Systemtechnik WDV-01 - Default Chapter; Table of Contents

Rev. 1.2
Assembly Instructions – Dosing Valves WDV-0x
Page 2 of 34
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Table of Contents
Page
EC DECLARATION OF INCORPORATION ....................................................................................................................... 4
1 INTRODUCTION ................................................................................................................................................. 5
1.1 TARGET GROUP OF THE ASSEMBLY INSTRUCTIONS ............................................................................................................ 5
1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 5
2 SAFETY............................................................................................................................................................... 5
2.1 GENERAL INFORMATION ............................................................................................................................................. 5
2.2 DANGERS FROM RESIDUAL ENERGIES ............................................................................................................................. 5
2.3 WARRANTY AND LIABILITY ........................................................................................................................................... 5
2.4 CORRECT USE ........................................................................................................................................................... 6
2.5 INCORRECT USE ........................................................................................................................................................ 6
2.6 QUALIFICATION OF PERSONNEL .................................................................................................................................... 6
3 TRANSPORT ....................................................................................................................................................... 7
3.1 PACKAGING .............................................................................................................................................................. 7
3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 7
4 DESCRIPTION OF FUNCTION .............................................................................................................................. 7
4.1 DESIGNATED USE OF THE INCOMPLETE DEVICE ................................................................................................................ 7
4.2 TYPE LABEL OF THE INCOMPLETE DEVICE ........................................................................................................................ 7
4.3 FUNCTIONAL PRINCIPLE .............................................................................................................................................. 8
4.4 STEPS IN THE DOSING PROCESS WITH THE WDV .............................................................................................................. 9
4.5 TECHNICAL DATA ..................................................................................................................................................... 11
5 INITIAL START-UP ............................................................................................................................................. 12
5.1 MOUNTING AND INSTALLATION .................................................................................................................................. 12
5.2 ADJUSTING THE INCOMPLETE DEVICE .......................................................................................................................... 12
6 OPERATION ..................................................................................................................................................... 13
6.1 GENERAL INFORMATION ........................................................................................................................................... 13
6.2 OPERATING ELEMENTS ............................................................................................................................................. 13
6.3 ADJUSTING THE DOSED QUANTITY .............................................................................................................................. 13
7 TAKING OUT OF SERVICE ................................................................................................................................. 14
7.1 SHORT INTERRUPTION .............................................................................................................................................. 14
7.2 LONG-TERM INTERRUPTION ....................................................................................................................................... 14
7.3 SHUTDOWN OF DEVICE ............................................................................................................................................. 14
8 MAINTENANCE AND REPAIR ............................................................................................................................ 15
8.1 GENERAL INFORMATION ........................................................................................................................................... 15
8.2 ROUTINE TASKS ....................................................................................................................................................... 15
8.3 CLEANING .............................................................................................................................................................. 15
8.4 SPARE PARTS .......................................................................................................................................................... 15
8.5 CUSTOMER SERVICE / SUPPORT .................................................................................................................................. 16
9 TROUBLESHOOTING ........................................................................................................................................ 16
9.1 GENERAL INFORMATION ........................................................................................................................................... 16
10 APPENDIX ........................................................................................................................................................ 17
10.1 DIMENSIONED DRAWING – DOSING VALVE WDV-01 ................................................................................................ 17
10.1.1 Spare Part Drawing – Dosing Valve WDV-01 ........................................................................................ 18
10.1.2 Spare Part List Dosing Valve WDV-01 up to batch no. 013078 ............................................................. 19
10.1.3 Spare Part List Dosing Valve WDV-01 from batch no. 018633 .............................................................. 20
10.1.4 Wear Part Kits ...................................................................................................................................... 20
10.2 DIMENSIONED DRAWING DOSING VALVE WDV-02 ................................................................................................... 21
10.2.1 Spare Part Drawing Dosing Valve WDV-02 ........................................................................................... 22