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Walther Systemtechnik SMS-22 - User Manual

Walther Systemtechnik SMS-22
25 pages
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Rev. 1.3
Assembly Instructions - Spray Valve SMS-22
Page 1 of 25
Walther Systemtechnik GmbH D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de info@walther-2000.de
Assembly Instructions
Spray Valve SMS-22
Article Number: S22-….
NOTE
Please read the Assembly Instructions carefully before first using the incomplete device and
strictly adhere to the instructions!
The incomplete device may only be worked with and worked on by persons who are familiar
with the assembly instructions and the current regulations for industrial safety and accident
prevention.
Keep a translated version of the original Assembly Instructions a safe place close to the device!
The instructions must be available at all times!

Questions and Answers

Summary

EC Declaration of Incorporation

Introduction

Target Group of the Assembly Instructions

Identifies the intended audience for the manual.

List of Signs and Symbols

Explains the warning symbols and their meanings used in the document.

Safety

General Information

Provides an overview of the device's safety aspects and quality.

Dangers from Residual Energy

Details potential hazards from residual energy sources within the device.

Warranty and Liability

Outlines the terms and conditions for warranty coverage and manufacturer liability.

Correct Use

Specifies the intended applications and operational parameters for the device.

Incorrect Use

Lists actions and conditions that constitute improper use of the device, potentially causing damage.

Qualification of Personnel

Defines the required training and expertise for personnel operating or maintaining the device.

Transport

Packaging

Describes the packaging standards and regulations applicable for shipping the device.

Tasks before Transport

Lists essential preparatory steps to be performed before transporting the device.

Description of Function

Purpose of the Device

Explains the primary function and application of the SMS-22 spray valve.

Technical Data

Provides key specifications, dimensions, pressures, and operating parameters for the device.

Type Label

Details the location and information found on the device's identification label.

Mounting and First Start-up

Hose Mounting

Illustrates the connection points and procedures for attaching hoses to the spray valve.

Total View; Description

Presents an exploded view of the spray valve with numbered components and their descriptions.

Wiring Layout (separate control unit)

Shows the electrical schematic for connecting the spray valve to a control unit.

Adjusting the Device

Explains how to adjust the material flow rate using the regulating screw.

Operation

General Information

General guidelines for safe and effective operation of the spray valve.

Operation Instructions; Operating Conditions

Details the procedures and conditions for operating the spray valve safely.

Operating Elements

Identifies and describes the function of the device's operating controls.

Taking out of Service

Short Interruption

Procedures for handling brief periods when the device is not in use.

Long-term Interruption

Steps for safely taking the device out of service for extended periods.

Shutdown of Device

Instructions for properly shutting down the machine or device.

Maintenance and Repair

General Information

Overview of maintenance principles and recommendations for long-term valve life.

Cleaning

Instructions and precautions for cleaning the spray valve and its components.

Replacing the Nozzle and Nozzle Needle

Step-by-step guide for replacing the nozzle and needle assembly.

Replacing the Sealing Screw

Procedure for removing and replacing the sealing screw on the spray valve.

Replacing the Sealing Elements of the Sealing Screw

Detailed steps for replacing the sealing elements within the sealing screw.

Spare Parts

Information on ordering and using original spare parts for the device.

Customer Service; Support

Contact information and procedures for obtaining technical support or service.

Troubleshooting

General Information

Initial checks and general advice for resolving issues with the spray valve.

Malfunctions

A table detailing common malfunctions, their possible causes, and recommended actions.

Spray Images; Errors

Visual guide to identifying and rectifying common spray pattern defects.

Appendix

Dimensioned Drawing SMS-22

Technical drawing showing the overall dimensions and key measurements of the SMS-22 valve.

Spare Part Drawing SMS-22

An illustrated diagram showing the individual components of the SMS-22 with part numbers.

Spare Part List for SMS-22 (Standard)

A comprehensive list of standard spare parts with article numbers, quantities, and descriptions.

Article Number for Air Caps

Lists article numbers and descriptions for various types of air caps available for the spray valve.

Article Numbers for Nozzles

Provides a list of article numbers and descriptions for different nozzle types and sizes.

Article Numbers for Nozzle Needles

Lists article numbers and descriptions for various nozzle needles compatible with the spray valve.

Wear-and-tear Parts Kits

Details the contents and article number for wear-and-tear spare parts kits.

Accessories

Lists various accessories available for the spray valve, with article numbers and descriptions.

Center hole for Centering sleeve 97320602

Technical drawing and information related to the center hole for a specific centering sleeve.

Add-on Elements

Information and diagrams for optional add-on components like pressure sensors and heating plates.

Summary

EC Declaration of Incorporation

Introduction

Target Group of the Assembly Instructions

Identifies the intended audience for the manual.

List of Signs and Symbols

Explains the warning symbols and their meanings used in the document.

Safety

General Information

Provides an overview of the device's safety aspects and quality.

Dangers from Residual Energy

Details potential hazards from residual energy sources within the device.

Warranty and Liability

Outlines the terms and conditions for warranty coverage and manufacturer liability.

Correct Use

Specifies the intended applications and operational parameters for the device.

Incorrect Use

Lists actions and conditions that constitute improper use of the device, potentially causing damage.

Qualification of Personnel

Defines the required training and expertise for personnel operating or maintaining the device.

Transport

Packaging

Describes the packaging standards and regulations applicable for shipping the device.

Tasks before Transport

Lists essential preparatory steps to be performed before transporting the device.

Description of Function

Purpose of the Device

Explains the primary function and application of the SMS-22 spray valve.

Technical Data

Provides key specifications, dimensions, pressures, and operating parameters for the device.

Type Label

Details the location and information found on the device's identification label.

Mounting and First Start-up

Hose Mounting

Illustrates the connection points and procedures for attaching hoses to the spray valve.

Total View; Description

Presents an exploded view of the spray valve with numbered components and their descriptions.

Wiring Layout (separate control unit)

Shows the electrical schematic for connecting the spray valve to a control unit.

Adjusting the Device

Explains how to adjust the material flow rate using the regulating screw.

Operation

General Information

General guidelines for safe and effective operation of the spray valve.

Operation Instructions; Operating Conditions

Details the procedures and conditions for operating the spray valve safely.

Operating Elements

Identifies and describes the function of the device's operating controls.

Taking out of Service

Short Interruption

Procedures for handling brief periods when the device is not in use.

Long-term Interruption

Steps for safely taking the device out of service for extended periods.

Shutdown of Device

Instructions for properly shutting down the machine or device.

Maintenance and Repair

General Information

Overview of maintenance principles and recommendations for long-term valve life.

Cleaning

Instructions and precautions for cleaning the spray valve and its components.

Replacing the Nozzle and Nozzle Needle

Step-by-step guide for replacing the nozzle and needle assembly.

Replacing the Sealing Screw

Procedure for removing and replacing the sealing screw on the spray valve.

Replacing the Sealing Elements of the Sealing Screw

Detailed steps for replacing the sealing elements within the sealing screw.

Spare Parts

Information on ordering and using original spare parts for the device.

Customer Service; Support

Contact information and procedures for obtaining technical support or service.

Troubleshooting

General Information

Initial checks and general advice for resolving issues with the spray valve.

Malfunctions

A table detailing common malfunctions, their possible causes, and recommended actions.

Spray Images; Errors

Visual guide to identifying and rectifying common spray pattern defects.

Appendix

Dimensioned Drawing SMS-22

Technical drawing showing the overall dimensions and key measurements of the SMS-22 valve.

Spare Part Drawing SMS-22

An illustrated diagram showing the individual components of the SMS-22 with part numbers.

Spare Part List for SMS-22 (Standard)

A comprehensive list of standard spare parts with article numbers, quantities, and descriptions.

Article Number for Air Caps

Lists article numbers and descriptions for various types of air caps available for the spray valve.

Article Numbers for Nozzles

Provides a list of article numbers and descriptions for different nozzle types and sizes.

Article Numbers for Nozzle Needles

Lists article numbers and descriptions for various nozzle needles compatible with the spray valve.

Wear-and-tear Parts Kits

Details the contents and article number for wear-and-tear spare parts kits.

Accessories

Lists various accessories available for the spray valve, with article numbers and descriptions.

Center hole for Centering sleeve 97320602

Technical drawing and information related to the center hole for a specific centering sleeve.

Add-on Elements

Information and diagrams for optional add-on components like pressure sensors and heating plates.

Walther Systemtechnik SMS-22 Specifications

General IconGeneral
BrandWalther Systemtechnik
ModelSMS-22
CategoryControl Unit
LanguageEnglish

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