Warn 90930 - User Manual

PAGE 1 90925A0
 INJURY HAZARD
 Failure to observe these instructions could lead to severe injury or death.
 Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-
aged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, re or personal
injury.
 Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying
chips can cause eye injury.
 Always use extreme caution when cutting and trimming during tting.
 Always remove jewelry and wear eye protection.
 Never lean over battery while making connections.
 Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
 Always insulate and protect all exposed wiring and electrical terminals.
 Always install terminal boots as directed in installation instructions.
 Always use appropriate and adequate care in lifting components into place.
 Always insure components will remain secure during installation and operation.
 Always tighten all nuts and bolts securely, per the installation and operation.
 Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
 Never operate this WARN product with damaged or missing parts.
WARNING
INSTALLATION INSTRUCTIONS
WINCH MOUNTING KIT
Part Number: 90930
Application: 2013 Polaris Ranger XP 900 2013
Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good judg-
ment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-
TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recom-
mendations.
CAUTION signals a hazard that may cause minor to moderate injury, if you do not
follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
general information worthy of special attention.

Summary

General Safety and Warnings

General Safety Information

Provides general safety advice and hazard identification for product use.

Injury Hazard Warnings

Details critical warnings about potential severe injury or death during installation.

Installation Preparation

Pre-Installation Cautions and Notices

Highlights cautions for moving parts and equipment damage before commencing installation.

Before You Begin: Battery Disconnection

Instructs users to disconnect the positive battery lead before starting installation.

Torque Specifications

Lists specific torque values for all fasteners used in the installation process.

Tools Required for Installation

Lists all necessary tools for performing the winch mounting kit installation.

Parts List

Winch Mounting Kit Components

Details all components and hardware included in the winch mounting kit with a visual diagram.

Installation Procedure

Step 1: Bumper Grill and Bolt Removal

Instructions for removing the plastic grill and lower bumper bolts.

Step 2: Bumper Mount Hardware Removal

Guides on removing the upper bumper mounting bolts to detach the bumper.

Step 3: Mount Bracket Installation

Mounting the winch bracket to the vehicle using specified hardware.

Step 4: Install Long Bolts on Mount

Installing longer bolts into the front of the winch mount prior to winch placement.

Step 5: Install Winch and Cables

Securing the winch into the mount and attaching associated cables.

Step 6: Reinstall Bumper Assembly

Reattaching the vehicle bumper, aligning it with the winch mount.

Step 7: Reattach Plastic Grill

Reattaching the front plastic grill, ensuring fairlead bolts are correctly positioned.

Step 8: Attach Fairlead Assembly

Attaching the fairlead, ensuring the winch cable or rope passes through it.

Step 9: Attach Winch Hook and Strap

Final step of attaching the winch hook and safety strap to complete installation.

Winch Wiring and Next Steps

Guidance on wiring the winch and proceeding to the maintenance section.

Maintenance and Care

Regular Component Inspections

Instructions for inspecting the winch, mount, and hardware for wear and damage before each use.

Cable and Moving Part Checks

Procedures for checking winch cables and ensuring moving parts are free from debris.

Warn 90930 Specifications

General

Part Number	90930
Product Type	Winch
Category	Automobile Accessories
Type	Electric Winch
Line Length	100 ft
Motor Type	Permanent Magnet
Voltage	12V
Remote Control	Yes