Warn 90030 - User Manual

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 90326A0
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: 1-503-722-3005
INSTALLATION INSTRUCTIONS
HIGH LIFT JACK MOUNTING KIT
Part Number: 90030
Application: Tire Carrier 89800
GENERAL SAFETY PRECAUTIONS
WARNING
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS
PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general
information worthy of special attention.
Impact and Moving Parts Entanglement Hazard
FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH
•Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not
punctured or damaged when / if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and
relocateanyobjectsthatmaybedamaged.Failuretoinspecttheareatobedrilledmayresultinvehicledamage,electricalshock,reorpersonal
injury.
•Alwayswearsafetyglasseswheninstallingthiskit.Adrillingoperationwillcauseyingmetalchips.Flyingchipscancauseeyeinjury.
•Alwaysuseextremecautionwhencuttingandtrimmingduringtting.
•Always remove jewelry and wear eye protection.
•Never lean over battery while making connections.
•Never route electrical cables:
•Across any sharp edges.
•Through or near moving parts.
•Near parts that become hot.
•Always insulate and protect all exposed wiring and electrical terminals.
•Always install terminal boots as directed in installation instructions.
•Always use appropriate and adequate care in lifting components into place.
•Always insure components will remain secure during installation and operation.
•Always tighten all nuts and bolts securely, per the installation and operation.
•Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
•Never ever operate this WARN product with damaged or missing parts.
Read installation and operating instructions thoroughly.

Summary

General Safety Precautions

General Warnings

Signals a hazard that could cause serious injury or death if recommendations are not followed.

General Cautions

Signals a hazard that may cause minor to moderate injury if recommendations are not followed.

Notices

Calls attention to important mechanical information and emphasizes general information worthy of special attention.

Parts List

Tools Required

Torque Specifications

Installation Instructions

Mounting Location Identification

Locates mounting points on the high lift plate and identifies hardware locations.

Attach High Lift Mount

Attaches the high lift mount to the plate using provided button head fasteners.

Insert Tab

Locates and inserts the tab into the High Lift mount for securing the jack.

Attach Bracket and Knob

Shows the bracket attached and the threaded knob inserted for jack placement.

Mount the High Lift Jack

Places the jack in the mount, securing it with the bracket and threaded knob.

Final Assembly

Shows the final assembly of the high lift jack attached securely to the vehicle mount.

Warn 90030 Specifications

General

Part Number	90030
Product Type	Winch
Winch Type	Electric
Gear Ratio	134:1
Rope Type	Wire Rope
Line Type	Wire Rope
Fairlead Type	Roller
Voltage	12V
Motor	Series Wound
Brake	Automatic
Remote Control	Included
Line Length	50 ft
Line Diameter	3/16 in