Warn ProVantage - User Manual

WARN INDUSTRIES * BASIC GUIDE TO PLOWING
1
Plow Operator's Guide - Basic
Guide to Plowing
TABLE OF CONTENTS:
General safety precautions ............................................................................... 2-5
Plow Basics ...................................................................................................... 6-9
How the Plow Works..................................................................................... 10-11
Plow Accessories & Enhancements ................................................................. 12
Before you Plow ............................................................................................ 13-16
Plowing .........................................................................................................17-18
Maintenance/Storage ......................................................................................... 19
Final Comment .................................................................................................. 19
WARN INDUSTRIES OFF-ROAD PRODUCTS
12900 S.E. Capps Road
Clackamas, OR 97015-8903 USA
Customer Service: 1-800-543-WARN (9276)
Fax: 1-503-722-3000
www.warn.com
Every plowing situation has the potential for personal injury. In order to minimize that risk, it
is important that you read this Basic Guide carefully, familiarize yourself with the operation of
your plow before having to use it, and be constantly safety oriented. In this Guide, we will set
forth many of the basic rules of safe plow operation. However, because every plowing
situation is different, your constant good judgment and consistent focus on safety are of
great importance.

Summary

General Safety Precautions

Moving Parts Entanglement Hazard

Safety warnings concerning moving parts.

Chemical and Fire Hazard

Safety warnings for chemical and fire risks.

Falling or Crushing Hazard

Safety advice for falling or crushing hazards.

General Safety Precautions (Continued)

Moving Parts Entanglement Hazard (Continued)

Additional safety guidelines for moving parts.

General Safety Precautions (Continued)

Moving Parts Entanglement Hazard (Continued)

Further safety measures for moving parts.

General Safety Precautions (Continued)

Moving Parts Entanglement Hazard (Continued)

More safety precautions for moving parts.

Cut and Burn Hazard

Safety warnings related to cuts and burns.

Notice: Avoid Winch and Equipment Damage

Important notices to prevent equipment damage.

Plow Basics

Plow Blade

The primary component of the plow system.

Wear Bar

The cutting edge of the plow blade.

Plow Skid

Used to control the cutting/plowing height of the blade.

Plow Blade Return Spring

Restrains the plow blade in an upright position.

Spring Tension Bracket

Used to tension the return spring.

Stop Block

Used to set the plow blade attack angle.

Plow Latch Lever

Secures the plow blade pivot angle.

Plow Rope Guide

Routes the winch rope to the plow tube assembly.

Plow Tube Assembly

The main frame attaching the plow blade to the vehicle.

Plow Mounting Tabs

Attach the plow tube assembly to the plow mount.

How the Plow Works

Plow Mechanics

Explanation of how the plow moves material.

Plow Lift

Describes the lifting mechanism for the plow blade.

Plow Accessories and Enhancements

Plastic Wear Bar

An ultra high molecular weight plastic bar.

Blade Side Wall

Controls run off of material.

Snow Control Flap

Keeps snow from flowing over the blade.

Plow Lift

Device specifically designed to lift the plow blade.

Plow Lift Rope

Durable, synthetic rope replacing winch rope.

Roller Fairlead for Plow Lifting

Designed for use with Warn winches.

Power-Pivot

Pivots the plow blade with push of a button.

Plow Markers

Clearly mark the corners of your blade.

Before You Plow

Install the Plow

Instructions for attaching the plow to the vehicle mount.

Mold Board Preparation

Guidance on preparing the mold board surface.

Setting Spring Tension

Adjusting spring tension for plow operation.

Setting Blade Attack Angle

Adjusting the blade's angle for optimal scraping.

Setting Vehicle Height

Adjusting vehicle height for best plow performance.

Plowing

Step 1: Put On Gloves & Inspect Equipment

Check equipment for loose hardware and damage.

Step 2: Position Blade Assembly and Vehicle

Position the vehicle and plow assembly correctly.

Step 3: Engage Plow Assembly to Vehicle Mount

Connect the plow assembly to the vehicle mount.

Step 4: Install Connecting Pins and Latch Pin Bail

Secure the plow assembly with pins.

Step 5: Attach the Lift Device

Connect the plow lifting mechanism.

Step 6: Check the Lift Device Operation

Verify the operation of the plow lifting device.

Step 7: Set Blade Attack Angle, Skid Height, and Blade Pivot Angle

Adjust blade settings for optimal plowing.

Step 8: Plan Your Route and Work Scope

Plan the plowing route and understand the work scope.

Step 9: Suit Up to Operate Your Vehicle

Follow safety warnings and wear proper equipment.

Step 10: Work Smartly, Keep Under Control and Plow Carefully

Operate the vehicle and plow with caution.

Maintenance;Storage and Final Comment

Maintenance

Guidance on inspecting and maintaining the plow.

Storage

Instructions for cleaning and storing the plow.

Final Comment

Concluding remarks on safe operation and decision-making.

Warn ProVantage Specifications

General

Type	Winch
Series	ProVantage
Rope Material	Steel or Synthetic
Weight	Varies by model
Dimensions	Varies by model
Gear Train	Planetary
Line Pull	Varies by model
Battery Leads	Included