Warn CJ - User Manual

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INSTALLATION INSTRUCTIONS
WARN TIRE CARRIER AND BUMPER
NOTE: Additional spacers and bolts are provided in a separate bag for Jeep CJ
models. Some applications may require additional spacers to clear hinges
and hardtop latches due to variance in frame to body alignment.
NOTE: This installation may require some drilling on certain models. Holes may
need to be drilled through the side of the frame if they do not currently
exist.
NOTE: Hartop models may require rotating the rear glass window handle 90° to
eliminate interference with the tire carrier.
General Information:

Instructions for CJ, YJ, TJ

Will not accommodate tires larger than 35 x 15.50 or 36 x 12.50 or 150 lbs.

Factory bumper and tire carrier will need to be removed to install tire carrier.
 The 3
rd
Brake light will need to be relocated when using this tire carrier. Location
may vary due to tire size. See instructions.
 3 lug nuts, ½”-20, will be required to mount spare tire to tire carrier.
 CJ vehicles will Require qty 1 of Chrysler P/N 55013350. This is a tailgate bump
stop off of a TJ that will be used to eliminate rattling or vibrations.
As you read these instructions, you may see NOTES, CAUTIONS and
WARNINGS. Each message has a specific purpose. NOTES are additional
information to help you complete a procedure. CAUTIONS are safety
messages that indicate a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. A CAUTION may also be
used to alert against unsafe practice. WARNINGS are safety messages that
indicate a potentially hazardous situation, which, if not avoided could result in
serious injury. CAUTIONS and WARNINGS identify the hazard, indicate
how to avoid the hazard, and advise of the probable consequence of not
avoiding the hazard. PLEASE WORK SAFELY!

Summary

General Information

Step by Step Instructions

Initial Preparation and Removal

Remove factory bumper and tire carrier. For TJ models, also remove license plate and mount.

Bumper Mounting Procedure

Mount new bumper to frame, using specified hardware and spacers for CJ, YJ, and TJ models.

Tire Carrier and Support Bracket Assembly

Install tire carrier onto bumper post and assemble support bracket using specified hardware.

Tire Mounting Bracket Preparation

Prepare tire mounting bracket by measuring and drilling for tire pre-load.

Latch Mechanism Assembly

Assemble the tire carrier latch mechanism including handle, spring, and striker.

Vehicle Specific Adjustments and Final Checks

Adjust tailgate bumpstops for proper fit and check CB antenna mounting.

License Plate and Brake Light Installation

Mount license plate brackets on TJ models and reinstall 3rd brake light on TJ/YJ models.

CJ Tailgate Bumper Installation

Install rubber tailgate bumper on CJ models for rattle prevention, shimming as needed.

Final Torque and Periodic Maintenance

Recheck all mounting bolts for proper torque and periodically grease the tire carrier.

Warn CJ Specifications

General

Brand	Warn
Model	CJ
Category	Automobile Accessories
Language	English