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Watson Marlow Pumps 323Dz User Manual

Watson Marlow Pumps 323Dz
53 pages
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Watson-Marlow 323Dz User Manual 1
WATSON-MARLOW BREDEL MANUALS
Watson-Marlow
323Dz pumps
m-323dz-en-06
Contents
1 Declaration of conformity 2
2 Declaration of incorporation 2
3 Two-year warranty 3
4 When you unpack your pump 4
5 Information for returning pumps 5
6 Peristaltic pumps: an overview 6
7 Safety notes 7
8 Pump specifications 9
8.1 Pump features 9
8.2 Dimensions 14
9 Good pump installation practice 15
9.1 General recommendations 15
9.2 Do’s and do not’s 16
10 Connecting this product
to a power supply 17
11 Start-up check list 18
12 Switching the pump on
for the first time 18
13 Switching the pump on
in subsequent power cycles
(if not in auto-restart mode) 19
14 Auto-restart facility 20
15 The main menu 21
15.1 Setup 22
15.1.1 ROM version 22
15.1.2 Display backlight 22
15.1.3 Factory defaults 22
15.1.4 Language 23
15.1.5 Menu 23
15.2 Manual control 24
15.3 Calibration 26
15.4 Dose 28
15.4.1 Dose volume 30
15.4.2 Dose interval 30
15.4.3 Number of doses 31
15.4.4 Pump speed 31
15.4.5 Pump direction 32
15.4.6 Start ramp 32
15.4.7 End ramp 33
15.4.8 Drip 33
15.4.9 Proceed 34
15.4.10 Single dose
dispensing 34
15.4.11 Batch dispensing 35
15.5 Remote control 38
16 Troubleshooting 38
16.1 Error messages 39
17 Drive maintenance 40
18 Drive part numbers 40
19 Drive spares 41
20 Accessories 41
21 Pumpheads 42
21.1 Pumpheads: key
safety information 42
21.2 313D and 314D
pumpheads 42
21.3 313D and 314D
pumphead spares 44
21.4 313D and 314D
flow rates 45
21.5 313D and 314D:
maximum number of
pumpheads 46
21.6 313D and 314D:
tubing part numbers 47
21.7 501RL pumphead 48
21.8 501RL and 501RL2
installation 48
21.9 501RL and 501RL2
tube loading 48
21.10 501RL and 501RL2
rotor settings 49
21.11 501RL and 501RL2
pumphead spares 50
21.12 501RL and 501RL2
flow rates 51
21.13 501RL and 501RL2:
tubing part numbers 51
22 Trademarks 52
23 Warning not to use pumps in
patient-connected applications 52
24 Publication history 52
25 Decontamination certificate 53
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Watson Marlow Pumps 323Dz Specifications

General IconGeneral
BrandWatson Marlow Pumps
Model323Dz
CategoryWater Pump
LanguageEnglish

Summary

Declaration of Conformity and Incorporation

Declaration of Conformity

Formal statement of compliance with EU directives and safety standards.

Declaration of Incorporation

Requirements for integrating the pump into machinery.

Two-Year Product Warranty

Unpacking and Initial Setup

Packaging Disposal and Inspection

Instructions for safe disposal of packaging and inspection of pump components.

Components Supplied and Storage

Lists included components and provides recommendations for pump storage.

Returning Pumps Information

Peristaltic Pump Overview

How Peristaltic Pumps Work

Detailed description of the mechanism by which peristaltic pumps move fluid.

Suitable Applications for Peristaltic Pumps

Identifies ideal applications and fluid types for peristaltic pumps.

Safety Notes and Warnings

Understanding Safety Symbols

Explanation of hazard and warning symbols used in the manual and on the pump.

Personnel Safety and Qualification

Requirements for competent personnel performing installation, maintenance, and repair.

Pumphead Access Safety Precautions

Safety steps to follow before opening the pumphead track to access moving parts.

ATEX Directive Non-Compliance Warning

Warning that the product is not ATEX compliant and should not be used in explosive atmospheres.

Intended Use and Operational Safety

Guidelines for correct pump usage, positioning, and handling to prevent injury or damage.

Pump Specifications Overview

General Pump Features

Describes manual control, remote control, and dispensing capabilities of the pump.

High-Speed Model Features

Specifications for the 323Dz high-speed model with 313D/314D pumpheads.

Low-Speed Model Features

Specifications for the 323Dz low-speed model with 501RL pumpheads.

Drive Gearbox and Pumphead Options

Overview of available gearboxes and compatible pumphead types for the 323Dz drive.

Ingress Protection and NEMA Definitions

Detailed Pump Specifications

Relevant Standards and Compliance

Pump Dimensions and Weight

Unit Weight Specifications

Table detailing the weight of the drive unit and specific pumphead combinations.

Good Pump Installation Practice

General Installation Recommendations

Advice on pump positioning, environment, and general setup for effective operation.

Emergency Disconnection Procedures

Instructions on how to safely and quickly disconnect the pump from the power supply.

Valve Usage and Tubing Advice

Guidance on valve use and initial tubing setup for optimal performance and tube life.

Pump Installation: Do's and Don'ts

Connecting to Power Supply

Power Supply Conductor Coding

Details the correct wiring conventions for connecting the power cable.

Start-up Procedures

Initial Start-up Checklist

A checklist to ensure all pre-operational steps are completed before powering on the pump.

First-Time Pump Power-On

Procedure for switching on the pump for the first time, including language selection.

Subsequent Pump Power Cycles

Auto-Restart Facility Configuration

Main Menu Navigation

Keypad Functions in Menu Screens

Explains the specific actions of keypad buttons within menu interfaces.

Available Main Menu Options

Lists and briefly describes the primary functions accessible from the main menu.

Setup Menu Options

ROM Version Information

Displays the pump's software version, type, and drive speed.

Display Backlight Adjustment

Instructions for turning the display backlight on or off.

Restoring Factory Defaults

Procedure to reset all user settings back to the pump's original factory configuration.

Language Selection

How to select the display language for the pump interface.

Exiting Setup Menu

Methods to exit the setup menu and return to the main menu.

Manual Control Operations

Manual Control Keypad Functions

Explains the function of each keypad button for manual pump operation.

Pump Calibration Process

Selecting Pumphead and Tube Size

Guides the user to select the correct pumphead and tube size for calibration.

Initiating a Calibration Dose

Process for running a calibration dose to measure dispensed volume for accuracy.

Dose Programming Functionality

Starting Pumping Immediately with Settings

Procedure to start pumping using previously set dose parameters.

Modifying Batch Settings Before Pumping

Steps to adjust dose volume, interval, and number of doses before starting a batch.

Dose Volume Configuration

Dose Interval Configuration

Number of Doses Configuration

Pump Speed Configuration

Pump Direction Control

Start Ramp Configuration

End Ramp Configuration

Drip Prevention Setting

Proceeding with Dosing Sequence

Single Dose Dispensing Operation

Batch Dispensing Operation

Remote Control Operation

Troubleshooting Common Issues

Troubleshooting Blank Pump Display

Checks to perform if the pump display remains blank during operation.

Troubleshooting Low or No Flow

Steps to identify and fix issues causing reduced or absent fluid flow.

Error Message Reference Guide

Detailed Error Codes and Actions

Reference for all internal error codes, their conditions, and recommended troubleshooting steps.

Drive Maintenance and Cleaning

Drive and Pumphead Part Numbers

Drive Unit Part Numbers

Specific part numbers for the 323Dz drive units based on speed.

Complete Pump Assembly Part Numbers

Part numbers for different pumphead and drive combinations.

Drive Spares Identification

Available Pump Accessories

Pumphead Information and Safety

General Pumphead Safety

Key safety precautions to observe when working with pumpheads.

313D and 314D Pumphead Safety Warning

Specific speed limitations and warnings for 313D and 314D pumpheads.

313D and 314D Pumphead Overview

Description of the design and features of 313D and 314D pumpheads.

Tube Selection for 313D/314D Pumpheads

Guidance on selecting appropriate tubing for 313D and 314D pumpheads.

313/314 Pumphead Installation Procedure

Step-by-step guide for attaching 313 or 314 pumpheads to the drive.

313/314 Pumphead Removal Procedure

Instructions for safely detaching 313 or 314 pumpheads from the drive.

313/314 Pumphead Tube Loading

Process for correctly inserting tubing into the 313/314 pumphead.

Tube Loading Details and Marprene Tubing Care

Fine-tuning tube loading and specific care for Marprene tubing.

313D and 314D Pumphead Spares

313D and 314D Flow Rates

313D and 314D Maximum Pumpheads

313D and 314D Tubing Part Numbers

501RL Pumphead Features

501RL and 501RL2 Installation

501RL and 501RL2 Tube Loading

Tube Loading Adjustments and Marprene Tubing Care

Adjusting tube clamps and re-tensioning Marprene tubing for optimal life.

501RL and 501RL2 Rotor Settings

501RL and 501RL2 Pumphead Spares

501RL and 501RL2 Flow Rates

501RL and 501RL2 Tubing Part Numbers

Trademarks and Brands

Patient-Connected Application Warning

Document Publication History

Decontamination Certificate Form

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