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Watson Marlow Pumps 720DuN User Manual

Watson Marlow Pumps 720DuN
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Watson-Marlow 720DuN User Manual 1
WATSON-MARLOW BREDEL MANUALS
Watson-Marlow 720DuN pumps
m-720dun-gb-02
Contents
1 Declaration of conformity 3
2 Declaration of incorporation 3
3 Five-year warranty 4
4 When you unpack your pump 5
5 Information for returning pumps 6
6 Peristaltic pumps: an overview 7
7 Safety notes 8
8 Pump specifications 10
8.1 Dimensions 15
9 Good pump installation practice 16
9.1 General recommendations 16
9.2 Do’s and do not’s 17
10 Connecting this product to a
power supply 18
11 Start-up check list 19
12 Switching the pump on for the
first time 20
13 Switching the pump on in
subsequent power cycles
(if not in auto-restart mode) 22
14 Manual operation 23
14.1 Keypad functions 23
14.2 Speed 26
14.3 Direction 26
14.4 Keypad lock 26
14.5 Keypad beep 27
14.6 Manual operation and
remote digital inputs
and outputs 27
14.7 Backlight 27
14.8 Auto-restart 28
15 Main menu 29
15.1 Keypad functions in
menu screens 29
15.2 Main menu entry 29
16 Pin-secure process protection 31
17 Head and tubing calibration 32
18 Setup 36
18.1 Trim 37
18.2 Analogue 38
18.2.1 Input 1: speed 39
18.2.2 Scaling - stroke 41
18.2.3 Trim 41
18.2.4 Exit 41
18.3 Display 42
18.4 Pump I/D 43
18.5 Baud 43
18.6 Stop bits 44
18.7 Xon/Xoff 44
18.8 Flow units 45
18.9 Counters 46
18.10 Outputs 47
18.11 Remote stop 49
18.12 Auto-restart 50
18.13 Set maximum allowed
speed 51
18.14 Set minimum allowed
speed 51
18.15 Scrolling 52
18.16 Date and time 53
18.17 Backlight 53
18.18 ROM 54
18.19 Language 54
18.20 Defaults 55
18.21 Beep 55
18.22 Security code 56
18.23 Exit 57
19 Pin out details 57
20 MemoDose 58
20.1 Changing dosing speed 60
20.2 Footswitch operation and
other remote inputs and
outputs with MemoDose 60
21 Exit 60
22 Automatic control wiring
using the 720N module 61
22.1 720N module removal and
replacement 61
22.2 Wiring up 62
22.3 Speed: analogue input 65
22.4 Scaling: analogue input 66
22.5 Speed: analogue output 67
22.6 Tachometer frequency
output 67
22.7 Run/stop input 68
22.8 Direction input 68
22.9 Auto / manual toggle
input 69

Table of Contents

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Watson Marlow Pumps 720DuN Specifications

General IconGeneral
BrandWatson Marlow Pumps
Model720DuN
CategoryWater Pump
LanguageEnglish

Summary

Declaration of Conformity and Incorporation

Declaration of Conformity

Details compliance with Machinery and EMC Directives for stand-alone pumps.

Declaration of Incorporation

Specifies requirements when pump is installed into a machine assembly.

Five-Year Warranty Policy

Pump Unpacking and Initial Checks

Packaging Disposal and Inspection

Guidance on safely disposing of packaging and inspecting components for damage.

Components Supplied with the Pump

Lists the standard items included with the 720DuN pump unit.

Product Storage Recommendations

Advice on storing the pump to ensure correct function after extended periods.

Returning Pumps for Service

Understanding Peristaltic Pumps

Peristaltic Pump Operation and Applications

Explains how peristaltic pumps work and their suitable applications.

Critical Safety Notes and Symbols

Pump and Drive Specifications Overview

720DuN Model Features

Manual and Remote Control Capabilities

Describes manual control, remote digital, and analogue speed control features.

Pump Outputs and Communications

Details on relay outputs, MemoDose, serial communications, and PIN security.

Ingress Protection and NEMA Ratings

IP and NEMA Definition Tables

Explains IP and NEMA protection ratings with corresponding definitions.

Unit Weight Specifications

Provides weights for different pump configurations (Drive only, +720R, etc.).

Detailed Pump Specifications

Applicable Standards and Compliance

Pump Dimensions and Physical Size

Good Pump Installation Practices

General Installation Recommendations

Guidance on pump positioning, disconnection, valves, tubing, and pipework.

Pump Installation Do's and Do Not's

Key advice on avoiding common installation errors and ensuring proper operation.

Connecting to Power Supply

Power Cable and Conductor Coding

Details on power cable types, glands, and conductor wire colour coding.

Initial Pump Start-up Checklist

First-Time Pump Power-On Procedure

First-Time Start-up Default Settings

Subsequent Pump Power-On

Manual Operation and Keypad Functions

Keypad Function Overview

Explains the primary functions of each key on the pump's keypad.

Speed and Direction Control

How to adjust pump speed and change rotation direction using the keypad.

Keypad Lock Functionality

Details on locking the keypad to prevent unintended setting changes.

Keypad Beep and Backlight Settings

Configuration for keypad beep sound and display backlight.

Remote Inputs and Outputs

Operational status of remote run/stop, direction, and leak-detected inputs/outputs.

Auto-Restart Feature Configuration

Main Menu Navigation

Keypad Functions in Menu Screens

Describes how specific keys function within the pump's menu interface.

Accessing the Main Menu

Procedure for entering the main menu from the running screen.

PIN-Secure Process Protection

Head and Tubing Calibration

Pump Setup Menu Navigation

Accessing and Navigating the Setup Menu

Explains how to move between and select items within the setup menu screens.

Trim Calibration for Analogue Input

Analogue Input Configuration

Input 1 Speed Configuration

Setting up the pump to respond to speed signals from Analogue Input 1.

Scaling - Stroke Configuration

Configuring scaling control based on analogue input or keypad entry.

Analogue Input Trim and Exit

Performing trim calibration and exiting the analogue setup menu.

Display Screen Configuration

Pump Identification and Baud Rate Settings

Setting the Pump Identity Number (I/D)

Assigning a unique identity number for network control.

Configuring Communication Baud Rate

Selecting the communication speed for RS485 network control.

Serial Communication Settings

Stop Bits Configuration

Setting the number of stop bits for serial communication.

Xon/Xoff Flow Control Setup

Enabling or disabling Xon/Xoff flow control for serial communication.

Flow Rate Unit Configuration

Cumulative Counters and Resetting

Configuring Relay Outputs

Remote Stop Functionality

Auto-Restart Feature Setup

Setting Speed Limits

Maximum Allowed Speed Configuration

Setting the upper limit for pump speed, adjustable up to 360 rpm.

Minimum Allowed Speed Configuration

Setting the lower limit for pump speed, adjustable down to 0.1 rpm.

Scrolling Increment Setup

Date, Time, and Backlight Settings

Setting Pump Date and Time

Configuring the pump's internal real-time clock.

Display Backlight Control

Turning the pump's display backlight on or off.

ROM Information and Language Settings

Displaying Software Version (ROM)

Accessing pump software version, model, and speed information.

Setting the Pump Language

Selecting the user interface language for the pump display.

Default Settings and Keypad Beep

Resetting User Data to Factory Defaults

Procedure for resetting all user-configured settings back to factory defaults.

Keypad Beep Enable/Disable

Configuring the pump keypad to emit a beep sound on key presses.

Security Code Configuration

Exiting Menus and Pin Out Information

Exiting Setup and Returning to Main Menu

Procedure for exiting the setup menu and returning to the main screen.

Pin Out Details for Connectors

Information on connector pin assignments, relevant for specific models.

MemoDose Operation Guide

Dispensing a Master Dose

Steps to set and dispense an initial master dose for repeat dosing.

Repeating a Dose with MemoDose

How to adjust and repeat a previously dispensed dose quantity.

MemoDose and Control Mode Management

Changing Dosing Speed in MemoDose

Procedure for altering pump speed while using the MemoDose facility.

Footswitch and Remote Inputs for MemoDose

Using footswitch and remote inputs for hands-free MemoDose operation.

Exiting MemoDose to Manual Mode

Returning from MemoDose to the manual operation main screen.

Automatic Control Wiring with 720N Module

720N Module Removal and Replacement

Instructions for safely removing and refitting the 720N watertight module.

Wiring Up the 720N Module

Analogue Input for Speed Control

Analogue Input for Scaling Control

Analogue and Tachometer Outputs

Speed Analogue Output Signal

Providing a voltage or current signal proportional to pumphead rotation speed.

Tachometer Frequency Output

Outputting a frequency signal proportional to pumphead rotation speed.

Remote Control Input Wiring

Run/Stop Input Configuration

Wiring a remote switch or logic input for pump run/stop control.

Direction Input Configuration

Setting up remote control for pump rotation direction.

Advanced Remote Input Options

Auto/Manual Toggle Input

Connecting a switch for automatic or manual mode selection.

MemoDose Trigger Input

Connecting a footswitch or handswitch to trigger MemoDose.

Leak Detection Input Wiring

Connecting a Watson-Marlow leak detector to the pump.

Pump Outputs and Supply Voltages

Configuring Relay Outputs 1-4

Setting the function for each of the four status relay outputs.

Available Supply Voltages

Details on available voltage supplies from the spare supplies connector.

RS485 Network Communication

Automatic Control and Operation

Entering Automatic Operation Mode

Procedures for selecting analogue, manual, or network auto modes.

Auto-Restart Activation in Auto Mode

Note on auto-restart being active when entering auto mode.

Emergency Stop Procedure

Network Control and Operation

Entering Network (RS485) Operation

Steps to put the pump into RS485 network control mode.

RS485 Settings Overview

Summary of Baud, Stop bits, Parity, Handshake, and Auto echo settings.

Exiting Network Operation and Emergency Stop

Returning to Manual Operation from Network

Procedure to exit network mode and revert to manual pump control.

Emergency Stop in Network Mode

Actions for emergency stop within network control, with mode selection.

RS485 Command String Reference

Troubleshooting Pump Issues

Troubleshooting Blank Display

Checks to perform when the pump display remains blank on power-up.

Troubleshooting Low or No Flow

Checks for issues causing low or no fluid flow from the pump.

Pump Error Code Reference

Drive Maintenance and Spares

Drive Unit Maintenance Policy

Information that the drive unit requires no user-serviceable parts.

List of Available Drive Spares

Part numbers for essential replacement components like fuses and feet.

Pumphead Installation Guide

Pumphead Installation Do's and Do Not's

Essential guidelines for correct pumphead installation and tube life.

Pumphead Safety and Operating Conditions

Key Safety Information for Pumpheads

Critical safety precautions before opening or operating the pumphead.

Pumphead Safe-guarding Features

Details on primary and secondary protection mechanisms for pumpheads.

Pumping Conditions and Fluid Management

Operating pressure limits and fluid management features for pumpheads.

Pumphead Fitting Procedures

Removing and Refitting the Main Pumphead

Step-by-step instructions for detaching and reattaching the primary pumphead.

Fitting Extension Pumpheads

Tube Loading Procedures

Loading Continuous Tubing (720R/720RX)

Guide for correctly loading continuous tubing into the pumphead.

LoadSure Tube Element Loading (720RE/720REX)

Pumphead Spares for Continuous Tubing Models

Pumphead Spares for LoadSure Element Models

Pumphead Rotor Spares

Flow Rates for 720RE and 720R

Product Codes, Warnings, and History

Continuous Tubing Product Codes (720R)

Product codes for continuous tubing in different materials for the 720R pump.

Warning: Patient-Connected Applications

Crucial warning against using pumps in patient-connected applications.

Publication History and Trademarks

Information on manual revision dates and registered trademarks.

Decontamination Certificate Form

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