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Watson Marlow Pumps qdos CWT User Manual

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Watson-Marlow qdos
User Manual
m-qdos-allmodels-en-07 1

Table of Contents

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Watson Marlow Pumps qdos CWT Specifications

General IconGeneral
BrandWatson Marlow Pumps
Modelqdos CWT
CategoryWater Pump
LanguageEnglish

Summary

Declaration of Conformity

Warranty Information

Warranty Conditions

Details the conditions that must be met for the product warranty to be valid.

Warranty Exceptions

Lists items and situations explicitly excluded from the product warranty coverage.

Unpacking and Inspection

Components Supplied

Lists all the parts included in the pump package for user verification.

Optional Accessories

Describes available optional parts and accessories for the pump.

Storage Recommendations

Provides guidance on how to store the pump to maintain its condition.

Information for Returning Pumps

Safety Notes and Precautions

Pump Specifications

Flow Range and Specifications

Details the flow rate capabilities and other key technical specifications of the pump.

Electrical Standards

Lists the harmonised and other standards applicable to AC and DC power supplies.

Dimensions and Weights

Provides physical dimensions and weight data for various pump models.

Materials of Construction

External Casing Materials

Details the materials used for the external components of the pump housing.

Pumphead Fluid Path Materials

Lists the materials used for components in contact with the fluid being pumped.

Pumphead Wetted Materials

Acronym List

Pump Installation

Installation Instructions

Step-by-step guidance and best practices for installing the pump correctly.

Do's and Do Not's

Essential guidelines for proper pump operation and installation procedures.

Pressure Capability

Specifies the continuous and maximum allowable discharge pressures for different pump models.

Dry Running Considerations

Explains the pump's behaviour and effects when operating without fluid.

Connecting to Power Supply

AC Mains Power Connection

Instructions for connecting the pump to an AC mains power source.

DC Power Supply Option

Details on connecting the pump using a DC power source.

Start-up Checklist

Automatic Control Wiring

Wiring Connectors and Pin Assignments

Guides on connecting external control devices using M12 connectors and their pin configurations.

Input and Output Lead Details

Information on optional input/output leads, including pin assignments and cable colours.

Relay Module Wiring

Relay Module Cover Handling

Instructions for safely removing and refitting the relay module cover.

Terminal Connector Wiring

Procedures for wiring control cables to the terminal connectors within the relay module.

Relay Module PCB Connectors

Details the connections and functions of the printed circuit board within the relay module.

PROFIBUS Control Wiring

PROFIBUS Installation

Guidelines for installing the pump into a PROFIBUS network, including cable length.

PROFIBUS Pin Assignments

Details the pin configuration for the PROFIBUS M12 connector.

Switching On the Pump

First-Time Pump Power-Up

Steps for initial power-up, language selection, and pumphead confirmation.

Subsequent Power Cycles

Procedures for starting the pump after initial setup and handling power interruptions.

Switching On (Remote Operation)

How to switch on the pump when controlled remotely via inputs.

Pump Operation

Remote Pump Operation

How the remote pump operates based on analog signals.

Manual, PROFIBUS, Universal Operation

Keypad functions for manual and PROFIBUS modes.

Screen Icons and Mode Switching

Describes status icons and how to switch between different operating modes.

Manual Mode Operation

PROFIBUS Mode Operation

Assigning PROFIBUS Station Address

Steps to configure the pump's address within the PROFIBUS network.

PROFIBUS Communication Errors

Explains error indications and sequences for PROFIBUS communication issues.

PROFIBUS GSD File Information

Details about the GSD file for integrating the pump into a PROFIBUS network.

User Parameter Data and Fail Safe

Configuration of user parameters and fail-safe behaviour for PROFIBUS communication.

PROFIBUS Data Exchange

Information on cyclic data read/write and control/status word details.

Device-Related Diagnostic Data

Details on diagnostic data related to the pump's internal components.

Channel-Related Diagnostic Data

Information on diagnostic data specific to communication channels.

Flow Calibration Mode

Analog 4-20 mA Mode Operation

Analog Signal Operation

How the pump operates based on analog 4-20 mA signals for speed control.

Calibrating the 4-20 mA Control

Procedure for calibrating the pump to work with analog 4-20 mA input signals.

Contact Mode Operation

Contact Mode Settings

Configuration options for metering fluid based on external pulses.

Contact Mode Operation

How to enter and operate the pump in contact mode for specific dose volumes.

Fluid Recovery Mode

Using the pump in reverse to recover fluid, mainly for maintenance.

Remote Fluid Recovery

Enabling and using automatic fluid recovery via analog 4-20 mA mode.

Main Menu Functions

Fluid Level Monitor Setup

Configuration and usage of the fluid level monitoring feature.

Security Settings Configuration

Options for securing the pump's interface, including auto keypad lock and PIN protection.

General Settings Configuration

Settings for auto restart, flow units, asset number, pump label, and language.

Control Settings Configuration

Adjusting speed limits and resetting operational counters like run hours and volume.

Help and Advice

Accessing help screens for assistance with pump operation and features.

Troubleshooting

Leak Detection and Alerts

Information on pump behaviour and messages when a leak is detected.

Pumphead Alerts

Explains alerts related to pumphead wear and management software.

Error Codes and Indications

Lists internal error codes, their conditions, and suggested actions for troubleshooting.

Technical Support and Maintenance

Drive Maintenance

Guidance on drive maintenance, noting no user-serviceable parts are inside.

Pumphead Replacement (Qdos 30)

Removing and Fitting the Qdos 30 Pumphead

Step-by-step instructions for removing and fitting the Qdos 30 pumphead.

Connecting Interface Tubing for Qdos 30

How to connect tubing to the ReNu 30 pumphead, including seal compatibility.

Pumphead Replacement (Qdos 20, 60, 120, CWT)

Removing and Fitting Pumpheads

Instructions for removing and fitting pumpheads on other Qdos models.

Connecting Interface Tubing for Other Models

Guidance on connecting tubing to ReNu pumpheads for other Qdos models.

Ordering Information

Pump Part Numbers

Explains the model coding system and options for ordering pumps.

Spares and Accessories

Lists available spare parts, accessories, and their part numbers.

Performance Data

Pumping Conditions and Pressure Capability

Details operating conditions, pressure limits, and factors affecting performance.

Dry Running and Pumphead Life

Information on pump behaviour during dry running and factors affecting pumphead longevity.

DC Power Supply Characteristics

Input electrical characteristics for DC power supply options.

Performance Curves

Graphical representation of flow rates versus suction and discharge pressures.

Trademarks

Publication History

List of Tables and Figures

List of Tables

A comprehensive index of all tables presented in the manual.

List of Figures

A comprehensive index of all figures presented in the manual.

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