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Watson Marlow Pumps 530 Series User Manual

Watson Marlow Pumps 530 Series
127 pages
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530 En/EnN Installation, operating, and maintenance manual
m-530en-en-01 1
Contents
1 Declaration of conformity 5
2 Declaration of incorporation 6
3 When you unpack your pump 7
3.1 Unpacking your pump 7
3.2 Packaging disposal 7
3.3 Inspection 7
3.4 Components supplied 7
3.5 Storage 7
4 Information for returning pumps 8
5 Peristaltic pumps - an overview 8
6 Warranty 9
7 Safety notes 10
8 Pump specifications 13
8.1 Specification ratings 13
8.2 Weights 13
8.3 Pumphead options 14
9 Good pump installation practice 15
9.1 General recommendations 15
9.2 Dos and don'ts 16
10 Pump operation 17
10.1 Keypad Layout and Key IDs 17
10.2 Starting and stopping 18
10.3 Using up and down keys 18
10.4 Maximum speed 18
10.5 Change rotation direction 18
11 Connecting to a power supply 19
11.1 Conductor colour coding 20

Table of Contents

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Watson Marlow Pumps 530 Series Specifications

General IconGeneral
BrandWatson Marlow Pumps
Model530 Series
CategoryWater Pump
LanguageEnglish

Summary

Declaration of Conformity

Declaration of Incorporation

When You Unpack Your Pump

Unpacking and Inspection

Procedures for unpacking, inspecting components, and disposing of packaging.

Components and Storage

List of supplied components and recommendations for product storage.

Information for Returning Pumps

Peristaltic Pumps - An Overview

How Peristaltic Pumps Work

Explanation of the pump's mechanism and principle of operation.

Suitable Applications

Description of ideal applications and fluid types for peristaltic pumps.

Warranty

Warranty Conditions and Exceptions

Details on warranty terms, conditions, and specific exclusions.

Safety Notes

Safety Symbols and Meanings

Explanation of safety symbols used throughout the manual and on the equipment.

Pump Specifications

Specification Ratings

Technical data including operating temperature, voltage, current, and IP ratings.

Weights

Weight specifications for different pump models and configurations.

Pumphead Options

List of available pumphead models for the 530 series.

Good Pump Installation Practice

General Recommendations

Advice on siting, lubrication, ventilation, and ambient temperature for installation.

Dos and Don'ts

Essential guidelines for correct and incorrect installation procedures.

Pump Operation

Keypad Layout and Controls

Description of the pump's keypad, buttons, and display elements.

Basic Operations

Instructions for starting, stopping, and adjusting pump flow rate using keys.

Manual Mode Functions

Detailed guide to operating the pump in manual mode, including start, stop, and flow control.

Connecting to a Power Supply

Wiring Standards and Colour Coding

Information on conductor colour coding for European and North American supplies.

NEMA Module and Ethernet Connections

Details on wiring the NEMA module and Ethernet M12 connectors for connectivity.

Start-up Procedures

Start-up Check List

A checklist to ensure proper connections and settings before initial pump operation.

Control Wiring and Interfaces

Pump External Interface Parameters

Technical parameters for digital and analogue inputs and outputs.

Features on the Rear of the Pump

Identification of connectors and controls on the pump's rear panel.

IP31 Wiring Connections

Wiring details for RJ45 and 9-way D connectors for IP31 rated models.

IP66 N Module Wiring

Specific wiring instructions for the IP66 N Module, including cable glands.

Input/Output Connectors - IP66

Description of the input/output connector functions for IP66 models.

Network Topology

Illustrations of star and ring network configurations for pump connectivity.

Initial Pump Setup

First Time Pump Setup

Steps for powering up the pump for the first time and selecting the display language.

First-time Start-up Defaults

Overview of default operational parameters set during initial pump start-up.

EtherNet/IP™ Mode

Configure EtherNet/IP™ Settings

Guide to setting IP address, subnet mask, and gateway for network configuration.

Connecting PC to Pump via Network

Procedure for establishing a network connection between the PC and the pump.

Pump Parameters

Details on setting and reading various pump operational parameters.

Sensors and Readings

Sensor Wiring and Setup

Instructions for correctly wiring and configuring sensors for measurement.

Setting Up Sensors

Guide to configuring sensor type, size, input assignment, and alarm levels.

Start-up Delay Settings

Configuration of the delay between motor start and alarm/warning activation.

Flow Sensor Reading

How to view the measured flow sensor value on the pump's display.

System Menus and Settings

Main Menu Navigation

How to access and navigate through the main menu options.

Security Settings

Configuration of auto keypad lock, PIN protection, and user access levels.

General Settings

Settings for auto restart, flow units, pump label, and pumphead type.

Troubleshooting and Support

Common Issues and Checks

Steps to diagnose and resolve common pump operational problems.

Error Codes and Actions

List of error codes, their conditions, and suggested corrective actions.

Technical Support Information

Contact details for obtaining technical assistance and support from the manufacturer.

Maintenance and Spares

Drive Maintenance

Information regarding internal pump maintenance and repair services.

Drive Spares

List of available spare parts with their corresponding part numbers.

Pumphead and Tube Replacement

Pumphead Replacement Procedure

Step-by-step guide for safely replacing the pumphead assembly.

Tube Replacement Guide

Instructions for replacing continuous tubing and tube elements.

Ordering and Performance Data

Pump Part Numbering System

Explanation of the coding system used for ordering pump models and configurations.

Pumphead Spares

List of spare parts and assembly numbers specific to pumpheads.

Performance Curves

Graphs illustrating flow rates versus suction and discharge pressures for different conditions.

Documentation Information

Trademarks

List of registered trademarks associated with the product and company.

Disclaimers

Legal notices regarding document accuracy, liability, and product usage.

Publication History

Record of the document's publication date and revision history.

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