Webasto Mazda 6 - User Manual

WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialized tools and equipment are
required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required technical
skills, or if you do not have access to the required technical documentation, tools and
equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
Water Heater Unit
Installation Instructions
Ident. No.:1313440A_EN Fee Euro 10.00 © Webasto AG
Mazda 6
Gasoline
from Model Year 2008
Left-hand drive vehicle
Automatic transmission
Feel the drive
Thermo Top E Additional Heater
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Thermo Top C Additional Heater
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Thermo Top P Additional Heater
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Summary

Installation Instructions

Validity

Heater Unit and Installation Kit

Foreword

Introduction to the installation instructions and vehicle compatibility.

General Instructions

Standard rules for installation, fastening methods, and edge protection.

Special Tools

List of specialized tools required for the installation process.

Explanatory Notes on Document

Preliminary Work

Heater Unit Installation Location

Identifying the designated mounting position for the heater unit.

Electrical System

Fuse and Timer Setup

Details on fuse replacement and digital timer installation.

Fan Controller

Remote Option (Telestart)

Heater Unit Preparation

Preparing Heater Unit

Steps for preparing the heater unit and its components.

Preparing Mounting Bracket

Instructions for preparing and assembling the mounting bracket.

Bracket Installation

Heater Unit Installation

Installing Edge Protection

Procedures for fitting edge protection elements.

Preassembling Muffler

Steps for pre-assembling the exhaust muffler.

Installing Combustion Air Pipe

Connecting the combustion air pipe to the heater unit.

Fuel System Installation

Fuel Line and Metering Pump Installation

Installing the fuel line and metering pump, including routing.

Fuel Standpipe Fitting

Steps for fitting the fuel standpipe and related components.

Cooling System Installation

Coolant Routing Diagram

Diagram illustrating the coolant flow and connection points.

Coolant Connections

Procedures for connecting the heater unit to the vehicle's cooling system.

Exhaust Gas System

Exhaust Pipe Preparation

Steps for preparing and cutting the exhaust pipe.

Muffler and Exhaust Pipe Mounting

Procedures for installing the muffler and exhaust pipe.

Wheel Well Trim Modification

Cutting the wheel well trim to accommodate the exhaust system.

Underride Protection and Exhaust End Section

Mounting the underride protection and exhaust end section.

Final Work

Template for Fuel Standpipe

End Customer Operating Instructions

Webasto Mazda 6 Specifications

General

Brand	Webasto
Model	Mazda 6
Category	Water Heater
Language	English