Name: WEICHAI WD10
Brand: WEICHAI
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Fault inspection and removal of gathered oil in inlet and exhaust vents

of turbocharger, inlet and exhaust pipe.

The sealing of turbocharger cease

to be in effort

Repair or replace turbocharger

The gas-oil separator cease to be

in effect

Replace

Lub-oil level in oil sump is too high

Drain off unnecessary oil according

to requirements

Table of Contents1
Chapter I Maintenance for WD615/WD10/WD618/WD12 Diesel Engines3
Daily Maintenance5
Periodic Maintenance7
Maintenance Interval8
Maintenance Contents12
Replacement of Oil and Oil Filter15
Replace Fuel Filter18
Check Air Filter Element19
Check and Adjust Valve Clearance21
Check and Adjust Fuel Supply Advance Angle26
Chapter II Key Points about Assembling or Disassembling WD615 Diesel28
Engines28
Assemble Injection Nozzle, Camshaft and Cylinder Liner28
Assemble Injection Nozzle28
Assemble Camshaft28
Assemble Cylinder Liner29
Pre-Assemble & Assemble Crankshaft31
Assembling Steps (1)31
Assembling Steps (2)32
Assemble Cylinder Body33
Pre-Assemble & Assemble Connecting Stick and Piston34
The Assembly of the Timing Gear Housing38
The Assembly of Flywheel Housing and Flywheel41
The Assembly of Flywheel Housing41
The Assembly of Flywheel41
The Assembly of Front Oil Seal and Camshaft Timing Gear42
Tightening Torque and Tightening Method of Main Bolts of Diesel Engine44
Chapter III Introduction of Fault Case for WD615/618 Diesel Engine46
Diesel Engine Starts Hard46
Case Description about Diesel Engine Cannot be Started (1)48
Case Description about Diesel Engine Cannot be Started (2)50
Stop Soon after Starting52
Insufficient Output54
Case Description about Insufficient Output (1)55
Case Description about Insufficient Output (2)56
Case Description about Insufficient Output (3)57
Fuel Consumption Is too High59
Black Smoke Exhaust61
And Exhaust Pipe64
Oil Is Gathered in Inlet and Exhaust Vents of Turbocharger and Inlet65
Lub-Oil Pressure Is too Low67
Case Description about Lub-Oil Pressure Is too Low (1)68
Case Description about Lub-Oil Pressure Is too Low (2)69
Cooling Water Temperature Is too High72
The Oil Mixed with the Water75

WEICHAI WD10 Manual

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Brand	WEICHAI
Model	WD10
Category	Engine
Language	English