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Weifang 495 - Mounting Cylinder Head Onto Cylinder Block; Adjusting Decompressors Travel

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;The
valve
seat
must
be
renew!=d
jf
t11e
level
of
the
valve
head
IS
lovler
than
tllat
of
the
cylinder
head
bOttC)!11
stlrface
by
more
than:
3.
5
mm
after
the
valve
seat
being
reconditior·ed.
Before
a >new
.
\~alve
seat
is
pressed
iIlto
the
c:vlinder }1ead
,a
illterference
ofO.
086
-0.
15() m.m
in
diameter
shollld.
be
kept,
al1d
the
cylinder
head
~h().uldbe
Ileat((d"
integrally"
to
abollt
2()O°C.
After.pressing
t.he
valve
seat
in.
,reall]
its
contact·band
again
accurately
to
ensur~
the
v81~.;e
seat
being
concentric
\viththe
.valve
guide
,·and
meanwhile
,measure
the
dista11·ce frorll
the
cylinder
head
botto·ro·
surface
dovvn
~()
the
va.lve
}1eaci
vvrlich slloulcl
be
within
1. 2
-1.
6()
mrn.
If
it
is
tC)O
small,
the
accident
of
valve
impactil1g
piston
may-
OCC1Jr.
f
,.~
If
~
r-'
1 T
..J...l
l'
d
T)
1
~
\.
4)
l\:.lOlln
tln.g
\-jY
1111Qer
t"l.eaL1
();lto
c~/
l1rl
er
[)-oc
k
..
> 1 1. ri 1 . 1
'11
" 1 t
Before
IT1ouI1tlng
toe
CY.tll1uer
'1ead,
c
·lec~~·
the
t"atnes.s
Do&.
its
bottom
surfa.ce
first.
TJ-!e
allowat~le
clev'iation
(jf
the
flatness
is
vlithin
o.
05
nlrll.
I,f'it'is
greater
tha!l
o.
25
rnrn
(in
longitudinal
di-
rection)
,
the
bottora
s~urface
sh9u1d
be
reconditi()rled
by
means
of
scrar
.
r1g~
WheYl
m6u:nting
the
cylinder
heac1
()[ltO
the
cylinder
block,
tr1e
nuts
sholild
be
tightened
according
to
the
seqllence
sho\vn
in
the
fig.
3.·
Tighten
them
gradually
and
evenly
in
several
times
w~ith
a
torque
.wrench
until
tIle
specified
torque
lilnit
of
12-
14
Kg
-
nl
is
reached;
otl1erwise;
the
cylinder
l1ea.d
may
be
de-
formed,
tl1e
cylindel·
head
ga.sket
maybe
burnt
out
anc!
even
the
cylinder
liner
may,
b.ebroken
and"some
other
irnportarlt
parts
may
be
darnaged
..
(S)Adjusting
Decompressor's
Travel
T'urn
the
flywheel
tl1
lift
tIle
pis
tOll
of
ttle
first
cylinder
up
to
the
top
dead
cerltre
in
its·
comr'ressioll
stroke,
while
the
intake
valves
'on
the
first
ane!
second
cylinder
are
closed.,
Turn
the
29

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