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Weldmatic W65 4RD User Manual

Weldmatic W65 4RD
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Weldmatic W65 4RD Heavy Duty Wirefeeder +
Weldmatic W66 4RD Wirefeeder
Weldmatic W65 4RD
Heavy Duty Wirefeeder
Model No. W65-0,
Iss A
Weldmatic W66 4RD
Wirefeeder
Model No. W66-0
Iss A
Operators Manual
02/16
W65-40 Rev A
®
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Weldmatic W65 4RD Specifications

General IconGeneral
BrandWeldmatic
ModelW65 4RD
CategoryWelding System
LanguageEnglish

Summary

Safety and Precautions

General Safety and Eye Protection

Covers general safety, power source handles, and eye protection requirements.

Physical Hazard Protection

Details burn protection, toxic fumes, and fire prevention measures.

Electrical Safety and Shock Prevention

Explains shock prevention and safe electrical handling.

Introduction to Wirefeeding

Gas Metal Arc Welding Process

Explains the G.M.A.W. process using consumable wire.

Weldmatic 4RD Wirefeeder Features

Details the wirefeeder's design and motor control.

Receiving and Unpacking

Package Contents Verification

Lists the items included in the wirefeeder shipment.

Technical Specifications

Wirefeeder Performance Details

Details supply voltage, current, wirefeed ranges, and spool sizes.

Wirefeeder Controls Overview

Front Panel Controls

Explains Power Indicator, Arc Start, and Wire Speed controls on the front panel.

Wirefeeder Controls - Additional Functions

Wire Feed and Voltage Adjustment Controls

Details Purge, Inch, Latch, Creep, and Voltage controls.

Internal Wirefeeder Controls

Gas Flow and Spot Time Settings

Explains Pre Gas, Post Gas, and Spot Time controls.

Burnback Adjustment

Describes the Burnback control for wire adjustment.

Installation and Setup

Remote Wirefeeder Connection

Guides on connecting the wirefeeder to the power source.

Gun and Cable Assembly Fitting

Instructions for attaching the welding gun/cable assembly.

Consumable Wire Loading

Details on selecting quality wire and fitting it onto the spool.

General Maintenance Procedures

Dust and Debris Management

Recommends cleaning dust build-up from the equipment.

Wirefeed System Maintenance

Outlines checks for smooth and constant wirefeed.

Troubleshooting Guidance

External Fault Finding Reference

Directs users to the power source manual for troubleshooting.

Service and Repair Information

Qualified Service Personnel Requirement

States that service is for qualified personnel due to lethal voltages.

Electrical Schematics

W65 + W66 Wirefeeder Circuit Diagram

Provides the electrical circuit diagram for the wirefeeders.

W65 Wirefeeder Parts and Assembly

W65 Wirefeeder Assembly Diagram

Shows an overview diagram and lists parts for the W65 wirefeeder.

W65 Wirefeeder Motor Assembly Parts

W65 Motor and Drive Components

Lists components of the W65 motor and drive assembly.

W66 Wirefeeder Parts and Assembly

W66 Wirefeeder Assembly Diagram

Shows an overview diagram and lists parts for the W66 wirefeeder.

W66 Wirefeeder Component List

Detailed W66 Wirefeeder Parts

Provides a comprehensive list of parts for the W66 wirefeeder.

WF042 Wirefeed Assembly Details

WF042 Feed Roll and Assembly Parts

Lists parts for the WF042 wirefeed assembly, including feed rolls.

Welding Gun and Cable Assembly

350A/500A Gun Cable Parts List

Lists components for the 350 Amp and 500 Amp gun and cable assemblies.

Welding Consumables

Nozzle Selection Guide

Lists available nozzles by part number and description.

Contact Tip Selection Guide

Provides a guide for selecting contact tips based on wire diameter.

Work Lead Kit - 350i

350i Lead Kit Components

Lists parts for the 350i work lead and interconnecting lead kit.

Work Lead Kit - 500i

500i Lead Kit Components

Lists parts for the 500i work lead and interconnecting lead kit.

Warranty and Support Information

Weldmatic Equipment Warranty Terms

Details the 3-year Gold Shield warranty terms and conditions.

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