Wen 6502 User Manual

IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
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4.3-AMP
BELT & DISC SANDER
Instruction Manual
MODEL 6502, 6502T

Wen 6502 Specifications

General

Brand	Wen
Model	6502
Category	Sander
Language	English

Summary

INTRODUCTION

SPECIFICATIONS

Details the technical specifications of the belt and disc sander.

GENERAL SAFETY RULES

WORK AREA SAFETY

Guidelines for maintaining a safe and organized workspace.

ELECTRICAL SAFETY

Precautions related to the tool's electrical connections and usage.

PERSONAL SAFETY

Recommendations for operator protection and safe practices.

POWER TOOL USE AND CARE

SERVICE

Information regarding tool servicing and maintenance by qualified personnel.

CALIFORNIA PROPOSITION 65 WARNING

Health warning concerning chemicals present in dust from certain activities.

BELT SANDER SAFETY WARNINGS

ELECTRICAL INFORMATION

GROUNDING INSTRUCTIONS

Explanation of the importance and procedure for proper tool grounding.

EXTENSION CORD GUIDELINES

Recommendations for selecting and using appropriate extension cords.

UNPACKING & PACKING LIST

UNPACKING PROCEDURE

Steps to safely remove the sander from packaging and verify contents.

KNOW YOUR BELT & DISC SANDER

TOOL PURPOSE AND COMPONENTS

Overview of the tool's intended use and identification of its main parts.

ASSEMBLY & ADJUSTMENTS

SANDING DISC INSTALLATION

Instructions for correctly installing the sanding disc and its guard.

DISC SANDER TABLE MOUNTING

Steps for attaching and adjusting the disc sander table.

WORK SUPPORT MOUNTING

Guidance on how to properly install and adjust the work support.

SANDER WORKBENCH MOUNTING

MOUNTING THE SANDER TO A WORKBENCH

Procedure for securely attaching the sander to a workbench or stand.

INSTALLING THE SANDING BELT

Steps involved in correctly fitting and tensioning the sanding belt.

SANDING BELT AND DISC ADJUSTMENTS

SANDING BELT TRACKING ADJUSTMENT

How to align the sanding belt for optimal performance and to prevent it from running off pulleys.

CHANGE SANDING BELT BED POSITION

Instructions for altering the sanding bed between horizontal and vertical orientations.

DUST PORT OPERATION

Information on connecting a dust collection system to the sander's dust port.

INSTALL A NEW SANDING DISC

Steps for replacing the used sanding disc with a new one.

SQUARING AND CIRCUIT BREAKER

SQUARING THE TABLE

How to ensure the work table is perpendicular to the sanding surface for accurate sanding.

SQUARE THE WORK SUPPORT

Procedure to make the work support square to the sanding belt for proper workpiece handling.

CIRCUIT BREAKER FUNCTION

Explanation of the circuit breaker's role in protecting the motor from overload.

OPERATION - SANDING TECHNIQUES

ON / OFF SWITCH OPERATION

How to safely start and stop the sander using the keyed switch.

SURFACE SANDING ON BELT

Techniques for sanding flat surfaces using the sanding belt.

SANDING INSIDE CURVES

Method for sanding curved internal edges on the sanding belt.

END SANDING & OUTSIDE CURVES

Techniques for sanding workpiece ends and external curves using the disc.

SANDING OPERATIONS AND MITER GAUGE

BELT SANDER HORIZONTAL & VERTICAL SANDING

Using the belt sander in different orientations for various sanding tasks.

MITER GAUGE USE FOR DISC SANDER

How to use the miter gauge for precise sanding on the disc.

SANDING SMALL SURFACES WITH MITER GAUGE

Recommended techniques for sanding small end grain surfaces using the miter gauge.

MAINTENANCE PROCEDURES

LUBRICATION

Guidance on lubricating moving table parts for smooth operation.

ADJUST THE DRIVE BELT

Steps for adjusting the tension and seating of the drive belt.

TROUBLESHOOTING GUIDE

EXPLODED VIEW & PARTS LIST

WARRANTY STATEMENT