INDEX
A
ALTERNATOR
.............................................................................................................................................
78
Alternator Assembly ..................................................................................... , ..............................................
83
Alternator Disassembly ...............................................................................................................................
80
Alternator Inspection ...................................................................................................................................
81
Alternator Installation ................................................ , .................................................................................
83
Alternator On-Engine Inspection ................................................................................................................
79
Alternator
Removal
......................................................................................................................................
80
C
CAUTION
A
SIZED
CRANKSHAFT CANNOT
BE
REGROUND
TO
ANY
UNDERSiZE ......................................
52
APPLY
THIN
COAT
OF
ENGINE
OIL
TO
OIL SEAL CIRCUMFERENCE
AND
LIP
...........................
95
BEFORE
INSTALLING
ROTOR
TO
REAR
BRACKET •.••••.•..•..•..............•..•.......•.•....•.....•..........•..•..•
83
CHECKING VALVE SiNKAGE .••.•..•....••.•....••..•.•••••.••.••..••••.••...•.•..•.....•..•..•..........•..•....................••..
29
DISCONNECTING INJECTOR
LINES
•.••••.••.••.••.•••••.••.....•.......•.....•.•••.•..•••.•••.••............•.••.......•••..•..
27
DO
NOT
APPLY
BATTERY
VOLTAGE
OVER
10
SECONDS CONTINUOUSLy .......•.............•.
72
&
73
EXCESSIVE
FRESH
WATER
PUMP
DRIVE
BELT TENSION ...•...........•..•.•..•..•....•..•.••.•.••.•.••..•........
95
IF
GOVERNOR
ASSUMED
MALFUNCTIONING, CHECK
BEARING
OR
GEAR
CASE
SIDE
....•.•..•.
64
INSTALLING
THE
PLUNGER
BARREL ...........................................................................................
58
NEVER
HEAT
LEAD
WIRES
LONG
•.•..•.•••...•..•.••....••.••.•..••.•..••..•.•••••••••.•.••..•.•...............•.•.••.••.••.•....
81
REMOVING
VALVE
RETAINERS
•••.........•....••.••••..•.•..••....•........•......•....•........•......•.....•....•......••.•....
27
REPLACEMENT
OF
RINGS
WITHOUT
REBORING
(HONING) .......................................................
47
REPLACING
THE
PLUNGER
BARREL
•.•••••.•.••.••.••.•••••••..••.•.••.•••.•.••••.•••.•...•.••.•.........•..••.•.......•.......
57
SCRAPE
OFF
CARBON
DEPOSiTS
••.•.....•.....••..••.•.••...•.....••...•..................•...•..•..•..••.....................•
60
SMEARING
GREASE
AFTER
STARTER
OVERHAUL •.•..•..••.••....••.............•............•.........•..••...•.....
77
TAG
INJECTION
NOZZLE
AND
PLUG
OPENINGS
•..•.•••.••••......•••.•..............•..........•.•..•..•••.......•.....
60
USE
THICK
WIRES
...•..•.•..........•......•...••••..•..•..•..•.••..•.••.•..•.••..•..•..••.•....•............••..•.••.•................•..
72
WHEN
INSTALLING VALVE
SPRING,
DO
NOT
OVERCOMPRESS
•.•.•.....••.....•.................•....•.••..•.
32
WHEN
PRYING
OPEN
ALTERNATOR,
DO
NOT
INSERT
SCREW
DRIVER
TOO
DEEP
....•....•.....•..
80
WHEN
REBORING
A
CYLINDER
TO
OVERSIZE,
REMAINDER MUST ALSO
BE
REBORED
..•..•..•.
55
Camshaft ............................................................ , ........................................................................................
20
CAMSHAFTS
(Valve
and
Pump)
.................................................................................................................
41
Camshafts' Inspection ................................................................................................................................
43
Camshafts' Installation .................................................................................................................................
44
Connecting
Rod
..........................................................................................................................................
19
Connecting
Rod
Bearing ............................................................................................................................
19
COOLING
SySTEM
.....................................................................................................................................
67
CRANKSHAFT
.....................................................................................................................................
19
&
50
Crankshaft Inspection .................................................................................................................................
51
Crankshaft
Rear
Oil
Seal
Replacement
......................................................................................................
53
Crankshaft
Removal
............................................................................................................................. :
......
51
CYLINDER
BLOCK
..............................................................................................................................
17
&
54
Cylinder Block Inspection ...........................................................................................................................
55
93
Westerbeke Engines