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Whirlpool AMD 302 - Pipe Connection Procedures; Expelling Air from System; Expansion of Pipe Orifice; Adding Refrigerant

Whirlpool AMD 302
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20
Expelling air
Screw down the cap of both the gas shut-off valve
and the liquid shut-off valve as well as the nut of the
service port.
Use an Allen wrench to turn the liquid shut-off valve
90° counterclockwise, and close it again after 10
seconds.
Use soapy water to check for gas leakage, especially
at all joints. If there is no gas leakage, turn the liquid
shut-off valve 90° counter-clockwise again.
Press the cork of the service port at the gas shut-off
valve. After 10 seconds, a foggy gas is discharged,
meaning the air inside has been expelled.
Use an Allen wrench to turn both the liquid shut-off
valve and the gas shutoff valve counter-clockwise
until they are fully open and then replace the valve
caps and tighten them.
Expansion of the pipe orifice
Use a pipe cutter to cut off the broken pipe orifice.
Remove burrs at the cut of the pipe orifice.
Insert a nut into the pipe and expand the orifice
with specified tools, reamers for example.
Check the quality of expanding technique.
Adding refrigerant
If the connecting pipe is longer than 7 metres, add refrigerant as needed. (Cool only type) added
amount A=(Lm-7m) x 15g/m; (Heat pump type) added amount A= (Lm-7m) x 50g/m. (A: amount of
added refrigerant, L: the length of connecting pipe)
liquid
connecting pipe
allen wrench
gas
connection
pipe
valve
nuts
service port
service port cap
gas shut-off valve
liquid shut-off valve
Copper pipe
Oblique
Roughness Burr
Burr
Reamer
Outer diameter A (mm)
6.35mm (1/4") 2.0-2.5
9.52mm (3/8") 3.0-3.5
12.7mm (1/2") 3.5-4.0
15.88mm (5/8") 4.0-4.5
The length of connecting pipe (m) 7 8 9 10
(Cool only type) added amount (g) 0 15 30 45
(Heat pump type) added amount (g) 0 50 100 150
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