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Wilo EMU FA Series - User Manual

Wilo EMU FA Series
79 pages
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Installation and operating instructions
Order no.:
serial no.
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TMPFKT27

Table of Contents

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Wilo EMU FA Series Specifications

General IconGeneral
SealMechanical seal
Protection ClassIP68
Solids handlingYes
Voltage230 V, 400 V
Frequency50 Hz
Pump MaterialCast iron
Impeller MaterialCast iron, stainless steel
Temperature RangeUp to 40°C
Operating modeContinuous
SeriesEMU FA Series

Summary

Introduction

Personnel qualification

Specifies requirements for personnel working with the product, emphasizing qualified personnel for specific tasks.

Safety

Instructions and safety information

General overview of safety instructions and technical information provided in the manual.

General safety

Outlines essential safety precautions for installation, operation, and maintenance of the product.

Electrical work

Specific safety instructions for electrical work, emphasizing qualified personnel and adherence to regulations.

Electrical connection

Guidelines for electrical connections, including precautions against dampness and electromagnetic radiation.

Pumped fluids

Considerations for different pumped fluids and warnings about handling explosive liquids.

Maintenance

Importance of regular maintenance by qualified personnel and proper logging of work performed.

Product description

Proper use and fields of application

Describes the primary applications and intended uses of submersible motor pumps.

Conditions of use

Specifies permissible fluid properties like density and viscosity for pump operation.

Safety and monitoring devices

Lists and explains the function of safety and monitoring devices integrated into the machine.

Technical data

Presents specific technical parameters of the machine, including operational and dimensional data.

Operating point*

Details key operational parameters such as flow rate, head, speed, and voltage.

Motor data*

Provides essential data related to the motor, including current, power, and operating modes.

Power supply connection

Information on connecting the power supply, including cable specifications and connectors.

Transport and storage

Delivery

Instructions for inspecting delivered items for damage and completeness upon arrival.

Transport

Guidelines for safe transportation, requiring appropriate equipment and qualified personnel.

Storage

Recommendations for storing the product, including temperature control and protection from environmental factors.

Installation

General information

Key points to observe during installation to prevent damage or serious injury.

Installation types

Details various vertical and horizontal installation methods available for the machine.

Wet installation with a suspension unit

Step-by-step guide for performing wet installation using a suspension unit.

Dry installation

Explanation of the dry installation method, including collector tank and machine room setup.

Portable installation

Instructions for portable installation using a pump pedestal, covering securing and operation.

Dry-run protection

Information on ensuring adequate water levels and implementing dry-run protection systems.

Startup

Preparatory measures

Pre-startup checks required, including installation type, operating mode, and water coverage.

Electrical system

Guidelines for laying electrical lines, connecting the motor, and ensuring correct direction of rotation.

Motor protection and activation types

Overview of motor protection requirements and different activation methods for motors.

After starting

Critical items to monitor after startup to ensure proper operation and performance.

Maintenance

Maintenance intervals

Specifies the recommended intervals for performing various maintenance checks and tasks.

Lubricants

Provides a detailed overview of lubricants used, their specifications, and manufacturers.

Changing the lubricant

Step-by-step procedure for draining and refilling lubricants in the machine's chambers.

Changing the coolant

Instructions for draining and refilling the coolant, including specific fluid recommendations.

Repairs

General guidelines and important information applicable to all repair work on the machine.

Torque values

Tables providing correct torque specifications for tightening various types of screws.

Shutdown

Temporary shutdown

Procedure for temporary shutdown, ensuring the machine remains submerged.

Final shutdown; storage

Steps for final shutdown, disconnection from power, and preparation for storage.

Restarting after an extended period of storage

Actions and checks required before restarting the machine after a prolonged storage period.

Troubleshooting

Fault: The machine will not start

Lists common causes and remedies for the machine failing to initiate operation.

Fault: The motor starts, but the motor protection switch triggers shortly after start-up

Addresses issues where the motor protection trips shortly after the machine begins running.

Fault: Machine runs but does not pump

Diagnoses and resolves problems where the machine operates but does not move fluid.

Fault: The machine runs, but not at the stated operating levels

Identifies reasons and solutions for the machine performing below specified operating levels.

Fault: The machine does not run smoothly and is noisy

Provides troubleshooting steps for machines exhibiting erratic or noisy operation.

Fault: Mechanical shaft seal leaks, sealing chamber monitor reports fault and switches the machine off

Solves issues related to shaft seal leaks and faults reported by the sealing chamber monitor.

Further steps for troubleshooting

Guidance on contacting customer service if initial troubleshooting steps do not resolve the issue.

List of machine operators and maintenance

Maintenance and inspection log

A log for recording all maintenance and alteration work performed on the machine.

Key for the labelling of the screw plugs

Key for the labelling of the screw plugs

Explains the meaning of labels used on screw plugs for maintenance purposes.

Assembly Sheet For the Anchor Bolts

General product information

Describes the components and intended function of anchor bolts for securing foundations.

Scope of proper use

Specifies the approved applications and material requirements for anchor bolts.

Setting the anchor bolts

Provides dimensions, drill hole specifications, and tightening torque values for anchor bolts.

Operation with a static frequency converter

Selecting the motor and converter

Guidance on choosing compatible motors and frequency converters for optimal operation.

Motor protection

Recommends temperature sensors and approved motor protection relays, especially for Ex motors.

Operation up to 60 Hz

Conditions under which motors can be operated at frequencies up to 60 Hz.

Ceram CO data sheet

Technical data

Presents technical specifications of the Ceram CO coating, including density and resistance.

Resistance

Details the resistance ratings of the coating against various pumped fluids and temperatures.

Surface preparation

Emphasizes the importance of proper surface preparation for achieving optimal coating results.

Working steps

Provides step-by-step instructions for repairing damaged coating areas.

Notes on unloading large units

Please observe the following instructions for unloading

Key steps for safely unloading large units, with emphasis on load safety and proper handling.

Data Sheet - Electrical Connection

Safety notes

Critical safety precautions for electrical connection, requiring authorized electricians.

Monitoring equipment

Details monitoring devices, their identification, recommended devices, and triggered conditions.

Wire designation of the connection lead

Lists wire designations, their corresponding colors, and functions for electrical connections.

EC declaration of conformity

EC directives

Lists the applicable EC directives that the product complies with for market access.

Harmonized standards

Lists the harmonized standards that have been applied to the product.

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