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TORCH WIZARD INSTALLATION & OPERATION MANUAL
wire-wizard.com
Description Recommended Quantity
Empty Catch Pan As needed*
Grease Wire Cutter Every 10,000 Cycles
Ensure Lubricator has Pneumatic Lubricant Daily*
Inspect and Clean Air Filter if Necessary Daily*
Inspect Reamer Blade for Wear Weekly
Inspect and Test Reaming Station for Proper Functionality Weekly
Check Wire Cutter Functionality and Inspect Blade for Wear Weekly
Check Positioning of Torch Nozzle & Reamer Blade Weekly
Inspect Cleaning Station for Excess Debris, Wipe Down if Needed Weekly
Clean Anti-spatter Lines Monthly
* It is recommended to document the frequency of these tasks as it will vary based on your welding application.
Part No. Description Recommended Quantity
Varies Replacement Reamer Blade 1 per 10 cleaning stations
VX212CAB Solenoid Valve for Anti-spatter Spray 1 per 25 cleaning stations
D-Z73 Air Actuator Sensor 1 per 50 cleaning stations
D-A93V Clamp Cylinder Sensor 1 per 50 cleaning stations
NCS-16-MOTOR Pneumatic Motor 1 per 100 cleaning stations
CDQ2B40-40DZ Clamp Cylinder 1 per 100 cleaning stations
MGQM25-50 Guided Air Actuator (Motor slide up/down) 1 per 100 cleaning stations
NCS-GPBL Green Push Button Latch On 1 per 50 cleaning stations
ULV4F2BSS335 Lighted Push Button 1 per 50 cleaning stations
Part No. Description Recommended Quantity
NCS-WCS-19 Replacement Blade for Wire Cutter 1 per 25 cleaning stations
C0240-045-1000S Replacement Spring 1 per 50 cleaning stations
CDQ2B63-10D2 Wire Cutter Cylinder 1 per 100 cleaning stations
For Model EL-NCS-20
For Model EL-NCS-C-20 Only (unit with wire cutter)
4.1 MAINTENANCE SCHEDULE
4.2 RECOMMENDED SPARE PARTS