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Wolf OG36-LP User Manual

Wolf OG36-LP
54 pages
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Technical Service
Manual
© WOLF APPLIANCE, INC. 2009 ALL RIGHTS RESERVED JOB AID #814144 Revision A - July, 2009
Outdoor Grill (OG) Series

Table of Contents

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Wolf OG36-LP Specifications

General IconGeneral
BrandWolf
ModelOG36-LP
CategoryGrill
LanguageEnglish

Summary

General Information

Introduction

Overview of the technical service manual for troubleshooting and repairs.

Important Safety Information

Details product safety labels, warning, and caution signal words.

Technical Assistance

Contact information for Wolf Appliance Customer and Technical Assistance.

Warranty Information

Outdoor Products Limited Warranty

Covers one year parts and labor, and limited lifetime warranty for rust-through.

Warranty Terms and Conditions

Details warranty applicability, exclusions, and limitations for residential use.

Model and Serial Tag Information

Model/Serial Tag Layout

Illustrates the location and content of the model/serial tag.

Rating Plate/Serial Tag Layout

Shows the rating plate with gas and electrical information.

Tag Location

Diagram showing where the tags are located on the grill.

Model Number Key

Explains the coding system for outdoor grill model numbers.

Outdoor Grill Models and Descriptions

OG30 & OG30-LP Models

Describes the 30-inch models, including gas type and burner specs.

OG36 & OG36-LP Models

Describes the 36-inch models, including gas type and burner specs.

OG42 & OG42-LP Models

Describes the 42-inch models, including gas type and burner specs.

Outdoor Grille Features

General Outdoor Grille Features

Lists key features like construction, knobs, briquettes, burners, and igniters.

Specific Grille Features

Details features like sear burner, rotisserie system, grates, hood, lights, drip tray.

Outdoor Grill Cart Models & Descriptions

CART30 Model Description

Describes the 30-inch grill cart and its door/drawer composition.

CART36 Model Description

Describes the 36-inch grill cart and its door/drawer composition.

CART42 Model Description

Describes the 42-inch grill cart and its door/drawer composition.

Outdoor Grill Cart Features

Grill Cart Fitment

Notes which grill sizes the carts fit.

Cart Construction and Features

Details features like shelves, drawers, casters, and closing mechanisms.

Cart Accessory Note

States that grill carts are sold separately from the OG.

Installation Information

General Installation Information

Covers installation issues and refers to the complete installation guide.

Installation Regulations

Details local and national codes for gas and electrical installations.

Important Instructions for Owner

Outlines requirements for qualified installers and safety advice.

Grill Location Considerations

Discusses placement, ventilation, traffic, gas lines, and levelness.

Portable Grill Cart Applications

Mentions the availability of portable grill carts.

Overall Dimensions

Outdoor Grill Dimensions

Provides width, height, and depth for outdoor grills.

Grill Cart Dimensions

Provides width, height, and depth for grill carts.

Model Width Specifications

Lists overall widths for outdoor grill and cart models.

Built-in Installation Dimensions

Non-Combustible Enclosure Dimensions

Provides opening dimensions for non-combustible built-in installations.

Combustible Enclosure Dimensions

Provides opening dimensions for combustible built-in installations with liner.

Optional Door Opening Dimensions

Lists dimensions for optional access doors.

Optional Drawer Opening Dimensions

Lists dimensions for optional storage drawers.

Electrical Requirements

Power Transformer Installation

Instructions for installing the power transformer for lights and igniters.

Rotisserie Motor Electrical Requirements

Specifies the electrical supply needed for the rotisserie motor.

Gas Safety Requirements

Emphasizes connection to regulated gas supply and matching gas type.

Gas Supply Requirements

Details flex hose size, shut-off valve placement, and piping.

Natural Gas Installations

Natural Gas Safety Requirements

Safety procedures during pressure testing of gas supply.

Natural Gas Connection

Details typical natural gas installation and regulator use.

LP Gas Installations

LP Gas Safety Requirements

Requirements for LP gas cylinders and connections.

Portable LP Gas Cylinder Installation

Step-by-step guide for installing an LP cylinder on a grill cart.

LP Gas Connection Procedure

Instructions for connecting the regulator and hose to the grill.

Gas Leak Testing

Gas Leak Testing Procedure

Step-by-step instructions for performing a gas leak test.

Outdoor Grill Assembly

Notes that grills are mostly assembled, but some minor parts require installation.

Installing Briquette Trays and Grates

Instructions for installing briquette trays and hex-grates.

Install Grill to Cart

Attaching Casters and Side Shelves

Steps for attaching casters and side shelves to the cart.

Transformer and Grill Mounting

Instructions for installing the transformer and securing the grill to the cart.

Theory of Operation

Operation Information

Explains gas types, heating values, and specific gravity.

Types of Fuel Gas

Describes common fuel gases like methane, ethane, propane, and butane.

Heating Value of Gas

Explains BTU and how it relates to gas composition.

Specific Gravity of Gas

Defines specific gravity and its effects on gas flow.

Principles of Gas Combustion

Requirements for Combustion

Lists the three elements required for combustion: Fuel, Oxygen, Heat.

Chemistry of Combustion

Describes the chemical reaction of fuel gas and oxygen.

Controlled Combustion

Explains primary and secondary air mixing for stable flames.

Total Air Requirements

Discusses the need for air beyond primary and secondary for complete burning.

Limits of Flammability

Explains air-to-gas mixture ratios for burning.

Incomplete Combustion

Discusses causes and effects of incomplete combustion, like CO production.

Gas Burner Operation

Describes how primary air, gas, and secondary air create a controlled burn.

Types of Burners

Blue Flame Burners

Describes U-shaped burners, primary/secondary air, and flame zones.

Infrared Burners

Details sear and rotisserie burners using porous refractory ceramic tiles.

Simple Theory of Operation

Gas Supply and Pressure Regulation

Explains how gas enters the appliance and is regulated.

Gas Valve Operation

Describes how the gas valve adjusts flame size.

Gas Orifice and Shutter

Explains how the orifice and shutter control gas and air mixture.

Component Access and Removal

Component Access and Removal Overview

Explains how the section is arranged and general notes.

Component Access Warnings and Cautions

Critical safety warnings and cautions for component removal.

Drip Pan Assembly Removal

Instructions for removing the drip pan assembly.

Halogen Lamp Bulb Replacement

Steps for removing and replacing the interior halogen lamp bulb.

Thermometer Removal

Instructions for removing the built-in thermometer.

Handle and Endcap Removal

Steps for removing the handle and endcaps from the grill.

Grates Removal

Instructions for removing the cooking grates.

Briquette Tray Removal

Steps for removing the briquette trays.

Zone Divider Removal

Instructions for removing the zone dividers.

Burner Flash Tube Removal

Steps for removing the flash tubes.

Burner (Main or Sear) Removal

Instructions for removing the main and sear burners.

Control Knob Removal

Steps for removing the control knobs from the valve shafts.

Control Knob Bezel Removal

Instructions for removing the control knob bezels.

Front Panel Assembly Removal

Steps for removing the entire front panel assembly.

Front Panel LED Lights Removal

Instructions for removing the LED light harnesses.

Lights Power Switch Removal

Steps for removing the lights power switch.

Burner Igniter Removal

Instructions for removing the hot surface glow igniter.

Valve Micro-Switch Removal

Steps for removing the micro-switch from the burner valve.

Gas Burner Orifice Removal

Instructions for removing the gas burner orifices.

Gas Burner Valve Assembly Removal

Steps for removing the gas burner valve assembly.

Gas Regulator Removal

Instructions for removing the natural gas regulator.

Landing Ledge Removal

Steps for removing the landing ledge from the burner box.

Hood Assembly and Spring Removal

Instructions for removing the hood assembly and springs.

Rear Hood Shell Removal

Steps for removing the rear hood shell.

Rotisserie Burner Orifice Removal

Instructions for removing the rotisserie burner orifice.

IR Rotisserie Burner Removal

Steps for removing the infrared rotisserie burner.

Rotisserie Burner Gas Line Removal

Instructions for removing the rotisserie burner gas line.

Rotisserie Burner Igniter Removal

Steps for removing the rotisserie burner igniter.

Halogen Lamp Assembly Removal

Instructions for removing the halogen lamp assembly and socket.

Hood Switch Removal

Steps for removing the hood switch.

Troubleshooting

No Ignition at All Burners

Addresses issues with no ignition across all burners.

No Ignition at One Burner

Addresses issues with no ignition on a single burner.

Sear Burner Ignition Issues

Troubleshoots ignition problems specific to the sear burner.

Yellow Flame or Gas Odor

Addresses yellow flames and potential gas odors.

Main Burner Flame Flutter on Low

Troubleshoots main burner flame flutter when set to low.

Rotisserie Burner Flame Flutter on Low

Troubleshoots rotisserie burner flame flutter when set to low.

Rotisserie/Sear Burner Flame Flutter

Troubleshoots flame flutter on rotisserie and sear burners.

Low Heat at High Setting

Addresses issues with low heat output at the high setting.

Excessive Heat Output

Troubleshoots problems with excessive heat generation.

Excessive Flare-Up

Addresses issues causing excessive flare-ups.

Burner Will Not Stay Lit

Troubleshoots burners that extinguish after ignition.

Hood Discoloration

Explains normal and abnormal hood discoloration.

Interior Light Inoperability

Troubleshoots issues with interior lighting not working.

Front Panel LED Light Issues

Addresses problems with front panel LED lights not energizing.

Thermometer Not Reaching High Temperatures

Troubleshoots the thermometer not indicating high temperatures.

Water in Drip Tray

Addresses water accumulation in the drip tray.

Technical Data

Technical Data Table

Provides specifications for gas pressure, burner ratings, orifices, and electrical requirements.

Wire Diagrams

Outdoor Grill Wiring Diagrams

Presents connection and ladder diagrams for outdoor grills.

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