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Woodward DPG-2223-00 Series User Manual

Woodward DPG-2223-00 Series
58 pages
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Technical Manual 36522
(Revision G)
Original Instructions
DPG-2223-00X
Digital Controllers
Programmable Controllers
for Isochronous Generators with
Load Sharing Capability
Installation and Operation Manual

Table of Contents

Questions and Answers:

Woodward DPG-2223-00 Series Specifications

General IconGeneral
ModelDPG-2223-00 Series
CategoryController
Number of Analog Outputs2
Enclosure RatingIP65
Communication ProtocolModbus RTU
Operating Temperature Range-40°C to +70°C

Summary

Controller Specifications

Parameter Reference

Parameter List and Defaults

Provides a comprehensive list of all programmable parameters with their default, minimum, and maximum values.

No. of Flywheel Teeth (optional)

Explains the parameter used for Hz to RPM conversion and its effect on speed display.

Set Speed A (required)

Sets the controller's target speed when the SPEED SEL input is at +5 Vdc or Remote Speed Pot is not used.

Proportional (required)

Controls the controller's output response to speed error, influencing stability and response time.

Integral (required)

Drives speed error to zero, essential for isochronous speed control and eliminating steady-state offsets.

Derivative (required)

Responds to the rate of speed error change, used to dampen oscillations and minimize overshoot.

Gain Factor (required)

Provides an adjustment range for PID and OVG terms, allowing for broader tuning capabilities.

Speed Filter (required)

Dampens speed measurement variations to improve PID tuning stability.

Integral Low Limit (optional)

Prevents negative integral windup, reducing under speed duration after overspeed conditions.

Integral High Limit (optional)

Prevents positive integral windup, reducing overspeed duration after under speed conditions.

Over Speed Limit (optional)

Determines engine speed that triggers minimum fuel output to prevent overspeed.

Startup Speed (required)

Sets an engine speed for determining if the engine is cranking or running.

Universal PST Software

Calibration Instructions

Basic Adjustments for Controller Tuning

Lists essential parameters for initial controller tuning and smooth engine operation.

Tuning Methodology

Provides a step-by-step procedure for tuning PID and overall gain parameters for optimal engine governing.

Droop Calibration Procedure

Details the calibration sequence for enabling and configuring the droop mode operation.

Remote Speed Potentiometer Calibration

Outlines the calibration procedure for the remote speed potentiometer for accurate speed selection.

Installation Instructions

Terminal Descriptions

Lists each terminal on the controller and its corresponding function and connection.

Wiring Diagram for DPG-2223-00X Models

Illustrates the wiring connections for the controller, including power, actuator, and communication ports.

Centralized Suppression for EMC Compliance

Explains the need for centralized pulse suppression for EMC compliance and system protection.

Diagnostics & Troubleshooting

Controller Display Codes

Lists and explains diagnostic error codes (E0-E3) displayed by the controller.

Troubleshooting Table

Provides a guide to common symptoms and their corresponding remedies for troubleshooting operational issues.

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