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Worcester 28Si

Worcester 28Si
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25Si / 28Si
WALL MOUNTED COMBINATION BOILERS FOR CENTRAL HEATING
AND MAINS FED DOMESTIC HOT WATER
INSTALLATION AND
SERVICING INSTRUCTIONS
This appliance is for use with Natural Gas or LPG (Cat II 2H3P).
25Si GC NUMBER 47 311 49 (N.G.) CG NUMBER 47 311 50 (L.P.G.)
28Si GC NUMBER 47 311 51 (N.G.) CG NUMBER 47 311 52 (L.P.G.)
APPLIANCE OUTPUTS
Domestic Central Heating
Hot Water
25 28 25 28
Minimum 8.5 kW 8.5kw 8.5 kW 8.5kw
Maximum 25.0kW 28.0kw 25.0kW 28.0kw
IMPORTANT: THESE INSTRUCTIONS APPLY IN THE UK ONLY
AND MUST BE LEFT WITH THE USER OR AT THE GAS METER
Read the instructions before starting work - they have been written to make
the installation easier and prevent hold-ups.
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Table of Contents

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Worcester 28Si Specifications

General IconGeneral
Model28Si
Output28kW
Efficiency RatingA
ErP RatingA
Flow Rate11.4 l/min
Water Pressure3 bar
Max Gas Rate2.8 m3/h

Summary

Installation Regulations

2.2 Electrical Supply

Details the electrical requirements, voltage, and fuse ratings for the appliance.

2.3 Gas Supply

Outlines gas supply requirements, pressure, and flow rates for the appliance.

2.4 Installation

Specifies installation requirements, clearances, and suitability for different environments.

2.5 Flue

Describes flue options, positioning, and connection requirements.

2. Introduction

2.9 Safety

Outlines crucial safety precautions and built-in safety features of the appliance.

3. Technical Data

4. Siting The Appliance

5. Flue terminal positions

6. Air Supply

7. Sealed System

9. Gas Supply

10. Electrical

11. Installing The Appliance

11.7 Install the Boiler

Steps for lifting, positioning, and securing the boiler onto the manifold.

11.9 Measure and Cut the Ducts.

Guidance on measuring, cutting, and assembling flue ducts for various lengths.

11.10 Fitting the Flue Assembly with Access to the Terminal.

Details fitting the flue assembly when terminal access is available.

11.3 Site Preparation

Details checks for wall suitability, flatness, and weight support.

11.8 Air and Flue Duct Preparation

Instructions for preparing and fitting flue components, including restrictor rings.

11.11 Fitting of the Flue Assembly without access to the Terminal.

Instructions for fitting the flue assembly when terminal access is not available.

11.14 Completion of the Installation.

Final checks and steps to complete the appliance installation.

11.4 Fixing Holes and Flue Opening

Describes marking and drilling for wall mounting and flue connections.

11.5 Wall Mounting Plate and Manifold

Instructions for fitting the wall mounting plate and manifold assembly.

12. Commissioning The Appliance

12.6 Checking the Burner Pressure

Procedure for checking and adjusting burner pressure.

12.2 Set the Expansion Vessel Pressure

Instructions for setting the expansion vessel charge pressure.

12.3 Set the System Pressure

Details on filling and pressurizing the system to the correct pressure.

12.12 Completion of Commissioning

Final steps including pressure gauge removal and gas soundness test.

14. Inspection And Service

15. Replacement Of Parts

15.4.1 Gas Valve

Steps for replacing the gas valve, including setting and pressure checks.

15.4.6 Pressure Gauge

Steps for removing and replacing the pressure gauge.

15.4.2 Spark Electrode

Instructions for removing and replacing the spark electrode assembly.

15.4.7 Relief Valve

Instructions for removing and replacing the relief valve.

15.3 Draining the Appliance

Procedures for draining the primary system and DHW circuit before replacement.

15.4.3 Flame Sense Electrode

Procedure for replacing the flame sense electrode.

15.4.10 Control Board

Steps for replacing the main control board, including transformer transfer.

15.4 Component Replacement

General advice for component replacement, including seals and wiring.

15.4.4 Burner

Steps for removing and replacing the burner assembly.

18. Fault Finding

FAIL POINT Burner Lockout

Troubleshooting steps for burner lockout issues, checking gas, electrodes, and sensors.

FAIL POINT I Sensor Fault

Troubleshooting steps for sensor faults, checking DHW and CH sensors and wiring.

FAIL POINT J Air Pressure Fault

Troubleshooting steps for air pressure faults, checking fan, switch, and flue.

VERTICAL BALANCED FLUE SYSTEM INSTALLATION INSTRUCTIONS

1. Flue Terminal Position

3. Preparation and General Notes

3.2. INSTALLATION OF BOILER.

Refers to other instructions for boiler fitting and system flushing.

4. Measurement of Ducts

5. Installation of Flue

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