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Worcester 35CDi II

Worcester 35CDi II
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24CDi/28CDi/35CDi II
RSF
WALL MOUNTED COMBINATION BOILER FOR CENTRAL HEATING
AND MAINS FED DOMESTIC HOT WATER
INSTALLATION AND
SERVICING INSTRUCTIONS
24CDi 28CDi 35CDiII
GC NUMBER (N.G) 47 311 30 47 311 34 47 311 58
GC NUMBER (L.P.G.) 47 311 31 47 311 35 47 311 59
BOILER OUTPUT
Automatic Modulating Control
Domestic Central
Hot Water Heating
24CDi
9 - 24kW 9 - 24kW
28CDi 9 - 28kW 9 - 24kW
35CDi II 9.5 - 35.3kW 10.5 - 27.5kW
IMPORTANT: THESE INSTRUCTIONS APPLY IN THE UK ONLY
THESE INSTRUCTIONS ARE TO BE LEFT WITH THE USER OR AT THE GAS METER
This appliance must be installed by a competent person in accordance
with the Gas Safety (Installation and Use) Regulations 1998
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Worcester 35CDi II Specifications

General IconGeneral
Model35CDi II
Output35kW
MountingWall-mounted
Max. DHW Output35kW
Efficiency RatingA
ErP HeatingA
ErP WaterA
Warranty5 years
Fuel TypeNatural Gas

Summary

Installation Regulations

General Information

Electrical Supply Requirements

Details mains voltage, fuse ratings, and power consumption for the appliance.

Gas Supply Specifications

Outlines gas type, flow rates, and pressure requirements for natural gas and LPG.

General Installation Guidelines

Provides basic installation advice, clearances, and compartment fitting requirements.

Technical Data

Boiler Output and Performance Data

Lists boiler outputs, temperature rise data, and performance specifications.

Flue, Mechanical and Clearance Specifications

Covers flue details, mechanical specs, pump head, and installation clearances.

Gas and System Data

Details gas supply system parameters and system capacity with expansion vessels.

Siting the Appliance

Electrical Safety in Wet Areas

Addresses electrical safety regulations for installation in rooms with baths or showers.

Wall Mounting and Clearances

Discusses wall requirements, clearances for installation, and cupboard fitting.

LPG Installation Restrictions

States LPG appliances must not be installed in rooms below ground level.

Siting the Flue Terminal

Flue System Installation Standards

Outlines requirements for flue system installation, lengths, and extension kits as per BS5440:1.

Flue Terminal Clearance Requirements

Specifies minimum distances for flue terminals from materials and guard fitting.

Air Supply

Combustion Air Ventilation Needs

States the appliance does not require a separate vent for combustion air.

Cupboard Ventilation Clearances

Details minimum clearances for appliances installed in cupboards or compartments.

Minimum Ventilation Area Requirements

Specifies minimum free air areas for ventilation vents for cooling.

Sealed Primary Systems

System Filling, Venting, and Pressurization

Emphasizes filling, venting, and pressurizing the system for correct operation.

Pressure Relief and Expansion Vessel Operation

Details the pressure relief valve operation and expansion vessel pressure requirements.

Mains Water Connection Authority

States that mains water supply connections require authority from the local Water Company.

Gas Supply

Gas Flow Rate and Inlet Pressure

Lists required gas flow rates and inlet pressure specifications for natural gas and propane.

Open Vent Primary Systems

Feed and Expansion Cistern Requirements

Details the minimum static head requirement for the feed and expansion cistern.

Feed and Vent Pipe Specifications

Specifies the diameter and continuous rise requirements for the feed and vent pipe.

35 CDi II Open Vent System Compatibility

Notes that the 35CDi II model is not suitable for open vent systems.

Domestic Hot Water

Mains Cold Water Inlet and Pressure

Discusses mains cold water inlet, expansion vessel connection, and maximum pressure suitability.

Hot Water Flow Rate and Tap Compatibility

Specifies maximum flow rates and advises on tap/mixing valve suitability.

Scale Prevention Advice

Mentions scale prevention for hard water areas and suggests inhibitors.

Electrical

Power Supply and Fuse Protection

Details the mains supply voltage, fuse ratings, and power consumption.

Wiring and Connection Standards

Covers earthing, isolation, mains cable connections, and supply methods.

Electrical Circuit Diagrams

Illustrates mains electricity connections and the overall appliance wiring diagram.

Installation

Site Preparation and Fixing Procedures

Covers wall checks, hole marking, flue opening, and fitting the mounting plate.

Boiler Mounting and Pipework Connections

Details sliding the boiler onto the manifold, securing it, and connecting pipes.

General Installation and Flue Preparation

Provides general notes on installation suitability and preparation for flue systems.

Commissioning

System Preparation and Flushing Procedures

Covers water treatment, system flushing, filling, venting, and pressurizing.

Appliance Operation and Setting Checks

Details setting controls, checking burner pressure, and testing DHW operation.

Programmer Setup Guidance

Instructions for setting up any fitted external programmer.

Instructions To The User

Inspection And Servicing

Service Requirements and Pre-Service Checks

Stresses regular servicing by qualified engineers and lists pre-service checks.

Component Access and Cleaning Procedures

Details how to access and clean major components like the fan, burner, and heat exchanger.

Replacement Of Parts

Safety Precautions and Draining Procedures

Outlines safety measures and methods for draining the appliance before part replacement.

Key Component Replacement Procedures

Covers replacement of major parts like gas valves, pumps, heat exchangers, and control boards.

Sensor and Minor Part Replacements

Details replacement of sensors, electrodes, filters, and other minor components.

Short Parts List

Operational Flow Diagrams

Central Heating and DHW Operational Sequences

Illustrates the operational sequences for central heating and domestic hot water functions.

Appliance Overrun and Frost Protection Modes

Explains the appliance's overrun function and internal autofrost stat operation.

Fault Finding

Fault Indicators and Preliminary Checks

Explains fault codes, preliminary checks, and light indicators for diagnosing issues.

Electrical and Control Board Fault Diagnosis

Step-by-step troubleshooting for electrical faults and control board errors.

Burner and Ignition System Troubleshooting

Guides on diagnosing burner lockout, ignition problems, and gas valve faults.

Sensor and System Performance Faults

Covers troubleshooting sensor faults, wiring issues, and system performance diagnostics.

Conversion Instructions

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