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Xerox Phaser 8560 Service Manual

Xerox Phaser 8560
29 pages
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3ERVICE-ANUAL
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Xerox Phaser 8560 Specifications

General IconGeneral
ColorYes
Duplex printingNo
Print technologyLaser
Maximum resolution2400 x 600 DPI
Time to first page (color, normal)5 s
Print speed (black, normal quality, A4/US Letter)3 ppm
Print speed (color, normal quality, A4/US Letter)30 ppm
Maximum internal memory1 MB
Sound power level (standby)33 dB
Sound pressure level (printing)54 dB
Maximum duty cycle85000 pages per month
Number of print cartridges4
Page description languagesPCL 5c
Maximum input capacity625 sheets
Paper tray 2 input capacity525 sheets
Multi-Purpose tray input capacity100 sheets
Power requirements110 - 240 V, 50/60 Hz
Networking features10/100BaseTX
Standard media sizes140 x 216 mm - 216 x 356 mm
Power consumption (active)230 W
Compatible operating systemsLinux, Mac OS X 10.2 +, Novell NetWare 3.x +, Windows 2000 +
Envelopes sizesC5, DL
Maximum print size216 x 356 mm
Paper tray media typesBond paper, Envelopes, Glossy paper, Labels, Plain paper, Recycled paper, Transparencies
Non-ISO print media sizesExecutive (184 x 267mm), Legal (media size), Letter (media size), Statement (140 x 216mm)
ISO A-series sizes (A0...A9)A4, A5, A6
ISO B-series sizes (B0...B9)B5
Maximum ISO A-series paper sizeA4
Supported network protocols (IPv4)IPv6
Sustainability certificatesENERGY STAR
Power consumption (PowerSave)43 W
Storage temperature (T-T)-30 - 60 °C
Operating temperature (T-T)10 - 32 °C
Storage relative humidity (H-H)10 - 95 %
Operating relative humidity (H-H)10 - 80 %
Weight and Dimensions IconWeight and Dimensions
Dimensions (WxDxH)406 x 533.4 x 368 mm

Summary

Service Terms

Manual Terms

Defines terms and symbols used in the manual for clarity and safety.

Common Acronyms

Lists and defines common abbreviations used throughout the service manual.

Note, Caution, and Warning Statements

Explains the meaning and importance of notes, cautions, and warnings in procedures.

Product Term Definitions

Defines specific terminology related to the printer's components and functions.

Symbols Marked on the Product

Power Safety Precautions

Power Source

Details power requirements, voltage specifications, and grounding procedures.

Disconnecting Power

Provides procedures for safely disconnecting the printer from its power source.

Electrostatic Discharge (ESD) Precautions

Service Safety Summary

General Guidelines

Provides overarching safety instructions for performing service on the printer.

Warning Labels

Emphasizes the importance of recognizing and adhering to all posted warning labels.

Safety Interlocks

Explains the function and verification of safety interlock switches.

Servicing Electrical Components

Safety procedures specific to working with the printer's electrical parts.

Servicing Mechanical Components

Servicing Heated Components

Regulatory Specifications

United States (FCC Regulations)

FCC compliance information for the device in the US.

Canada (Regulations)

Compliance information pertaining to Canadian regulatory standards.

European Union

Manual Organization

Error Messages and Codes

Introduction to Error Handling

Overview of troubleshooting strategies involving control panel error messages and codes.

Power-Up Error Messages and LED Codes

Identifies errors and LED codes displayed during the printer's startup sequence.

BIST Error Reporting

Explains Built-In Self Test failures and their associated blink patterns.

POST Error Reporting

Details Power-On Self Test errors and how they are reported via LEDs and messages.

Fault Code Troubleshooting

Methods for diagnosing and resolving issues indicated by specific fault codes.

General Troubleshooting

Introduction to Troubleshooting

General approach to troubleshooting printer issues not covered by specific error codes.

Service Diagnostics

Procedures for utilizing built-in service diagnostic tests to verify component function.

Electronics Troubleshooting

Troubleshooting common electrical issues and component failures within the printer.

Paper Path and Media-Based Problems

Diagnosing and resolving issues related to paper handling, jams, and media feeding.

Network Problems

Troubleshooting common issues related to printer network connectivity and communication.

Print-Quality Troubleshooting

Print-Quality Problems Overview

General guide to identifying various print quality issues like streaks, smudges, and poor color.

Analyzing Service Test Prints

Instructions on how to interpret results from diagnostic print tests for fault isolation.

Specific Print Defects

Covers common print defects such as lines, marks, fuzzy text, and image transfer issues.

Adjustments and Calibrations

Printer Component Homing

Procedures for setting component home positions for correct operation.

Jet Substitution Mode

Instructions on how to enable or disable the jet substitution feature.

Resetting NVRAM

Step-by-step guide for resetting the printer's Non-Volatile Random Access Memory.

Cleaning and Maintenance

Service Cleaning Procedures

Detailed step-by-step instructions for performing cleaning maintenance tasks.

Routine Maintenance Tasks

Covers common maintenance activities like drum cleaning, waste tray, and lubrication.

Service Parts Disassembly

Covers Disassembly

Procedures for removing the printer's external covers and panels.

Imaging Components Disassembly

Steps for disassembling key components within the printer's imaging system.

Paper Path Components Disassembly

Procedures for disassembling parts related to the paper transport system.

Motor and Gear Disassembly

Steps for removing and replacing motors, gears, solenoids, and clutches.

Electronics Module Disassembly

Procedures for disassembling the main electronic modules and boards.

Parts Lists

Using the Parts List

A guide on how to navigate and utilize the provided parts lists effectively.

Parts List Categories

Organizes parts into logical sections such as covers, imaging, and electronics.

Wiring Diagrams

Main Wiring Diagram

Displays the primary wiring connections and layout for the printer.

Side and Internal Wiring Diagrams

Covers wiring configurations for different sections of the printer.

Reference Information

Printer Menu Maps

Illustrations showing the printer's menu structure for navigation.

Troubleshooting Checklists

Useful checklists to aid in diagnosing and resolving common printer issues.

General Information

Printer Introduction and Overview

Offers a general introduction to the printer and its capabilities.

Printer Configurations

Details the various configurations and options available for the printer.

Control Panel Configuration

Information on setting up and managing the printer's control panel features.

Printer Specifications

Lists the key technical specifications, dimensions, and environmental requirements.

Error Messages and Codes

Introduction to Error Handling

Overview of troubleshooting strategies involving control panel error messages and codes.

Status, Usage, and History Pages

How to check printer status, usage statistics, and historical error data.

Power-Up Error Messages and LED Codes

Built-In Self Tests (BIST)

Description of the Built-In Self Test and its error reporting methods.

Power-On Self Tests (POST)

Description of the Power-On Self Test and its error reporting.

Print Engine Self Tests (PEST)

Description of the Print Engine Self Test and its error reporting.

BIST Error Reporting

Explains Built-In Self Test failures and their associated blink patterns.

POST Error Reporting

POST Error Reporting Blink Pattern Table

Table defining Power-On Self Test error blink patterns for diagnostics.

Common POST Errors

Lists common POST error codes and their corresponding descriptions and troubleshooting steps.

Service Parts Disassembly

Ink Loader Removal

Step-by-step instructions for safely removing the ink loader assembly from the printer.

Service Parts Disassembly

Y-Axis Belt and Motor Disassembly

Procedures for removing the Y-axis belt, tension spring, and motor.

Service Parts Disassembly

Y-Axis Motor Assembly Removal

Detailed steps for removing the Y-axis motor assembly from its mounting bracket.

Service Parts Disassembly

Printhead Restraints Removal

Instructions for removing the left and right printhead restraints.

Service Parts Disassembly

Purge Pump and Bias Spring Hook

Procedures for accessing and disconnecting the purge pump and bias spring hook.

Service Parts Disassembly

Printhead Restraints and Roll Block Removal

Steps for removing printhead restraints and the roll block assembly.

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