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Xylem Flygt FGC 411 - User Manual

Xylem Flygt FGC 411
64 pages
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Installation, Operation,
and Maintenance
Flygt FGC 400

Table of Contents

Questions and Answers

  • J
    James GeorgeAug 9, 2025
    What to do if Xylem Flygt FGC 411 operation failed?
    • A
      Andre PriceAug 10, 2025
      If the Xylem Controller operation failed, retry the operation. If the problem persists, restart the controller.
  • A
    ashleyeatonAug 15, 2025
    What to do if Xylem Flygt FGC 411 failed to detect the USB drive?
    • R
      Robert PetersAug 15, 2025
      If the Xylem Controller fails to detect the USB drive, remove the USB drive and then re-insert it.
  • A
    Amy DelgadoAug 21, 2025
    What to do if Xylem Flygt FGC 411 operation timed out?
    • K
      Karen AriasAug 21, 2025
      If the Xylem Controller operation timed out, retry the operation. If the issue persists, restart the controller.
  • E
    Eric HuffAug 27, 2025
    Why has the Xylem Flygt FGC 411 failed backing up configuration to USB drive?
    • V
      vlyonsAug 28, 2025
      The Xylem Controller may fail to back up the configuration to the USB drive because the USB drive is defective. To resolve this, remove the USB drive, re-insert it, or replace it with a new one.
  • T
    terry59Sep 3, 2025
    What to do if Xylem Controller shows 'No configuration found on USB drive'?
    • R
      rmosleySep 3, 2025
      If the Xylem Controller indicates that no configuration is found on the USB drive, remove the USB drive and check the USB drive.

Summary

1 Introduction and Safety

5 Function Description

5.3 Pump control

Explains pump activation based on level sensors or switches and various control functions.

5.5 Alarms

Covers the alarm function, monitoring station status and raising alarms.

7 Electrical Installation

7.1 Connect a 3-phase pump motor to the internal contactor

Instructions for connecting pump cables to terminals and protective earth.

7.2 Connect a an external contactor for a 3-phase pump motor

Details on connecting the contactor coil to the NO and COM terminals for each pump.

7.3 Connect the float switches

Instructions for connecting float switches according to the provided table, including general-purpose digital input.

7.4 Connect a 4-20 mA level sensor

Guidance on connecting passive or active level sensors to the controller terminals.

7.10 Connect the HMI

Wiring diagram and lead color guide for connecting the HMI to the controller.

7.14 Connect a 3-phase power supply

Instructions for connecting incoming power cables for a 3-phase power supply.

7.15 Connect to a single phase power supply

Instructions for connecting incoming power cables for a single-phase power supply.

8 System Setup and Operation

8.2 Commissioning

Guidance on initial power-up procedures for the controller, with or without a USB drive.

8.3 Run the setup wizard

Step-by-step instructions for using the setup wizard for initial configuration.

8.4.7 Modify the alarm settings

Guide to adjusting alarm parameters like activation delay, deactivation delay, and control outputs.

8.4.8 Configure the Motor Protection function

Steps to configure motor protection parameters like full load current and overcurrent threshold.

8.5 Alarm information

Provides a table of common pumping station alarms and their probable causes.

9 Maintenance

9.2 Upgrade the controller firmware

Step-by-step guide for upgrading the controller's firmware using a USB drive.

9.3 Upgrade the HMI firmware

Instructions for upgrading the Human-Machine Interface (HMI) firmware.

9.4 Back up the configuration settings

Procedure for saving the controller's configuration settings to a USB drive.

9.5 Restore the configuration settings

Steps to restore saved configuration settings from a USB drive to the controller.

10 Troubleshooting

10.1 Controller messages and alarms

Lists common controller messages and alarms with their remedies and probable causes.

11 User Interface

11.5 Alarms

Details the Alarms menu, listing active alarms, their status, and text messages.

11.7 Settings

Overview of the Settings menu, covering language, pump control, motor protection, alarms, and communication.

Xylem Flygt FGC 411 Specifications

General IconGeneral
Product TypeController
Enclosure RatingIP66
CommunicationModbus RTU
InputsAnalog and Digital Inputs
Power Supply100-240V AC
Operating Temperature-20°C to +60°C

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