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Xylem Flygt FGC 421 - User Manual

Xylem Flygt FGC 421
64 pages
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Installation, Operation,
and Maintenance
Flygt FGC 400

Table of Contents

Questions and Answers

  • R
    Richard KaneAug 10, 2025
    What to do if Xylem Controller operation failed?
    • J
      Juan HuntAug 10, 2025
      If the Xylem Controller operation failed, retry the operation. If the problem persists, restart the controller.
  • S
    Stephanie WilliamsAug 15, 2025
    What to do if Xylem Flygt FGC 421 Controller failed to detect the USB drive?
    • M
      Melody SullivanAug 16, 2025
      If the Xylem Controller fails to detect the USB drive, remove the USB drive and then re-insert it.
  • N
    Nicolas HendrixAug 22, 2025
    What to do if Xylem Flygt FGC 421 Controller operation timed out?
    • C
      Charlotte SteinAug 22, 2025
      If the Xylem Controller operation timed out, retry the operation. If the issue persists, restart the controller.
  • J
    jessicawatersAug 28, 2025
    Why has the Xylem Flygt FGC 421 Controller failed backing up configuration to USB drive?
    • J
      Jake EatonAug 28, 2025
      The Xylem Controller may fail to back up the configuration to the USB drive because the USB drive is defective. To resolve this, remove the USB drive, re-insert it, or replace it with a new one.
  • A
    April RossSep 3, 2025
    What to do if Xylem Flygt FGC 421 shows 'No configuration found on USB drive'?
    • B
      Bryan NguyenSep 3, 2025
      If the Xylem Controller indicates that no configuration is found on the USB drive, remove the USB drive and check the USB drive.

Summary

Introduction and Safety

1.2 Safety terminology and symbols

Explains safety messages, hazard levels, and symbols used in the manual to prevent hazards.

1.3 User safety

Details user safety precautions, focusing on electrical hazards and government regulations.

Mechanical Installation

6.1 Do not install in an explosive zone

Warns against installing the unit in environments containing flammable, explosive, or aggressive gases or powders.

6.2 Install the controller

Provides step-by-step instructions for mounting the controller and HMI onto a DIN-rail.

Electrical Installation

7.1 Connect a 3-phase pump motor to the internal contactor

Details wiring connections for a 3-phase pump motor using the controller's internal contactor.

7.2 Connect a an external contactor for a 3-phase pump motor

Explains how to connect a 3-phase pump motor using an external contactor.

7.3 Connect the float switches

Guides on connecting float switches for level monitoring to specific terminals.

7.4 Connect a 4-20 mA level sensor

Describes wiring a 4-20 mA analog sensor for level measurement to the controller.

7.10 Connect the HMI

Provides instructions and wiring details for connecting the HMI to the controller.

7.14 Connect a 3-phase power supply

Instructions for connecting a 3-phase power supply to the controller's power terminals.

7.15 Connect to a single phase power supply

Details connecting a single-phase power supply to the controller's power terminals.

System Setup and Operation

8.2 Commissioning

Outlines the initial setup process for the controller, including power-on procedures.

8.3 Run the setup wizard

Step-by-step guide to configuring the controller using the setup wizard for language, sensors, and parameters.

8.4 Common procedures

Covers frequent operational tasks like modifying settings, configuring inputs, and changing profiles.

8.4.8 Configure the Motor Protection function

Guides on setting up motor protection parameters like full load current and overcurrent threshold.

8.5 Alarm information

Provides a comprehensive list of common pumping station alarms and their probable causes for troubleshooting.

Maintenance

9.2 Upgrade the controller firmware

Instructions for updating the controller's firmware using a USB drive, including status indicators.

9.3 Upgrade the HMI firmware

Details on how to update the firmware for the Human-Machine Interface via USB.

9.4 Back up the configuration settings

Explains the process of saving the controller's configuration settings to a USB drive.

Troubleshooting

10.1 Controller messages and alarms

Lists controller messages and alarms with their remedies and probable causes for quick issue resolution.

10.2 Check the level sensor and its settings

Provides steps for diagnosing and resolving issues related to the level sensor and its configuration.

10.3 Check the HMI for faults

Procedure for diagnosing HMI faults, specifically when a 'Comms Fail' alarm is present.

Technical Reference

12.5 Terminals

Provides a detailed breakdown of all terminal connections, their descriptions, and compatibility across models.

Xylem Flygt FGC 421 Specifications

General IconGeneral
Product TypeController
ManufacturerXylem
ModelFlygt FGC 421
Input Current0.5 A
Housing MaterialPolycarbonate
Operating Temperature-20°C to +60°C
Storage Temperature-40°C to +70°C

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