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Yale ERP15-20VT

Yale ERP15-20VT
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ERP15-20VT (G807)
SERVICE MANUAL CONTENTS
SECTION
PART
NUMBER
YRM
NUMBER
REV
DATE
FRAME............................................................................................................................ 524295629 0100 YRM 1329 09/14
OPERATOR'S CAB........................................................................................................ 550025937 0100 YRM 1446 09/14
AC MOTOR REPAIR...................................................................................................... 524327049 0620 YRM 1385 09/14
TRANSAXLE................................................................................................................... 524295630 1300 YRM 1330 09/12
STEERING SYSTEM...................................................................................................... 524295631 1600 YRM 1331 09/14
BRAKE SYSTEM............................................................................................................ 524295632 1800 YRM 1332 12/10
HYDRAULIC SYSTEM.................................................................................................... 524295633 1900 YRM 1333 09/14
HYDRAULIC CLEANLINESS PROCEDURES............................................................... 550073240 1900 YRM 1620 12/14
MAIN CONTROL VALVES............................................................................................. 524319495 2000 YRM 1334 09/14
CYLINDER REPAIR (MAST S/N A270-72, A551, A555, A559, A626, A627, A751-52,
B551, B555, B586-91, B749-54, C661-63, C665, D507-09, D515, D562-64, E509,
E564).......................................................................................................................... 524319496 2100 YRM 1382 03/14
WIRE HARNESS REPAIR.............................................................................................. 524223769 2200 YRM 1128 12/14
USER INTERFACE SUPERVISOR................................................................................. 524319497 2200 YRM 1335 09/14
USER INTERFACE SERVICE TECHNICIAN................................................................. 524319498 2200 YRM 1336 09/14
ELECTRICAL SYSTEM.................................................................................................. 524320282 2200 YRM 1337 09/14
INDUSTRIAL BATTERY................................................................................................. 524158040 2240 YRM 0001 09/14
MAST REPAIR (S/N A270, A271, A272)........................................................................ 524327054 4000 YRM 1386 02/14
MAST REPAIR (S/N C661, C662, C663, C665)............................................................. 524333799 4000 YRM 1405 05/14
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
PERIODIC MAINTENANCE............................................................................................ 524320290 8000 YRM 1339 09/14
CAPACITIES AND SPECIFICATIONS........................................................................... 524306565 8000 YRM 1340 09/14
DIAGRAMS..................................................................................................................... 524319503 8000 YRM 1341 09/14
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................ 524319504 9000 YRM 1377 10/14
Service information for Cummins diesel engines can be ordered through the Hyster Literature Distribution Center.
PART NO. 524320408 (12/14)
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Yale ERP15-20VT Specifications

General IconGeneral
BrandYale
ModelERP15-20VT
CategoryForklifts
LanguageEnglish

Summary

Safety Precautions

General Truck Information

Truck Orientation

Figures illustrating truck orientation for forward travel and side identification.

Discharging Capacitors

Procedure to safely discharge electrical capacitors before maintenance.

Special Tools

List and identification of specialized tools required for transaxle service.

Transaxle Service

Remove Transaxle from Frame

Step-by-step guide to safely remove the transaxle from the lift truck frame.

Remove Parking Brake and Traction Motor

Detailed steps for removing the parking brake and traction motor from the transaxle.

Install Parking Brake and Traction Motor

Procedures for installing the parking brake and traction motor onto the transaxle.

Install Transaxle to Frame

Instructions for correctly mounting the transaxle assembly back onto the lift truck frame.

Maintenance and Repair Procedures

Speed Sensor Repair

Procedure for replacing the speed sensor on the transaxle.

Trunnion Cap Repair

Steps for repairing or replacing the trunnion cap on the transaxle.

Fluid Level Check

Guide for checking the transaxle fluid level accurately.

Fluid Change

Procedures for draining and refilling the transaxle fluid.

Breather Repair

Steps for repairing or replacing the transaxle breather component.

Stud Repair

Instructions for repairing or replacing damaged studs on the transaxle.

Brake Cylinder Repair

Procedures for repairing the brake cylinder assembly.

Input Seal Repair

Guide for replacing the input seal between the traction motor and transaxle.

Cover to Housing Seal Service

Procedures for servicing the seal between the transaxle cover and housing.

Wet Brakes Service

Procedures for replacing the wet brake discs in the transaxle.

Brake Pedal Assembly Repair

Discharging Capacitors

Procedure to safely discharge electrical capacitors before brake system work.

Remove Brake Pedal Assembly

Steps for removing the entire brake pedal assembly from the lift truck.

Disassemble Brake Pedal Assembly

Steps to disassemble the brake pedal assembly components.

Assemble Brake Pedal

Instructions for reassembling the brake pedal assembly.

Install Brake Pedal Assembly

Procedures for installing the brake pedal assembly onto the lift truck.

Master Cylinder Repair

Remove Master Cylinder

Steps for removing the master cylinder from the lift truck bracket.

Disassemble Master Cylinder

Procedures for disassembling the master cylinder components.

Clean and Inspect Master Cylinder

Guide for cleaning and inspecting master cylinder housing for damage.

Assemble Master Cylinder

Instructions for reassembling the master cylinder components.

Install Master Cylinder

Procedures for installing the master cylinder assembly onto the lift truck.

Bleed Brake System

Process for bleeding air from the hydraulic brake system.

Adjust Linkage

How to adjust the master cylinder linkage for proper pedal operation.

Brake Lines

Brake Line Replacement

Steps for replacing brake line components.

Parking Brake System

Manual Release Lever Adjustment

How to adjust the manual release lever cable for proper parking brake operation.

Replace Parking Brake Cable

Steps for replacing the parking brake manual release cable.

Remove Parking Brake Assembly

Procedures for removing the parking brake assembly from the drive motor.

Install Parking Brake Assembly

Procedures for installing the parking brake assembly onto the drive motor.

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