Brake Pedal Assembly Repair 1800 YRM 1332
ASSEMBLE
For the following procedures, see Figure 4, and Fig-
ure 5.
1. Install brake pedal:
a. Install new bushings into pedal if removed. In-
stall sleeve into bushings. See Figure 5.
b. Position pedal and washer into bracket and
align holes. Make sure clevis is positioned
properly if the master cylinder was not re-
moved.
c. Install bolt through washer, pedal, and bracket
and secure with nut. Tighten to 165 to 206 N•m
(122 to 152 lbf ft). See Figure 4.
2. Install pedal return spring.
3. Install master cylinder if removed. See Master
Cylinder Repair in this section.
4. Install clevis to pedal using clevis pin and washer.
Install new cotter pin to secure. See Figure 4.
INSTALL
1. Place brake pedal assembly in position and align
the bracket with the mounting holes in the frame.
2. Install three capscrews and nuts securing bracket
to frame.
3. Connect transducer and fluid sensor wiring as re-
moved.
4. Connect the main pressure line to the elbow fitting
on top of the master cylinder.
5. Bleed air from the brake system. See Master Cylin-
der Repair - Bleed the Brake System in this section.
6. Adjust the brake pedal to the proper height:
a. Measure distance from the top of the bracket to
the foot pedal as shown in Figure 6.
b. Loosen locknuts and adjust capscrew so pedal
is within the proper distance from the bracket.
c. Retighten locknuts to secure capscrew in place.
7. Adjust the master cylinder linkage. See Adjust Link-
age in this section.
8. Connect the battery and test for proper operation.
9. Install the floor covers and the floor mat.
1. PEDAL
2. BRACKET
3. MASTER CYLINDER LINKAGE
4. LOCKNUTS
5. CAPSCREW
Figure 6. Pedal Adjustment
4
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