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SHAW-BOX YK Series
Yale SHAW-BOX YK Series User Manual
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P/N: C1
1746310
YK
™
, SK
™
, Y80
&
800 Series
CRANE KIT
ASSEMBL
Y
INSTRUCTION MANUAL
B
UHSG ASSEMBL
Y
INSTRUCTION MANUAL
www
.columbusmckinnon.com
P/N: C1
1746310 REV
.
AB June 2022
2
Table of Contents
Table of Contents
2
Safety Precautions
5
Important Information and Warnings
6
Fabrication of Girder(S) for Bridge Beam with Capping Channel (as Required)
9
Step 1: Cut Girder and C-Channel (as Required)
10
Step 2: Check Camber (as Required)
10
Step 3: Girder and C-Channel Welding at End (as Required)
11
Step 4: Clamping Girder and C-Channel (as Required)
11
Step 5: Girder and C-Channel Welding (as Required)
12
Step 6: Check Camber after Welding (as Required)
12
Assembling Bridge Girder to Underhung End Trucks
13
A) Plan View
14
B) Dimension Details for Girder Length Calculation
15
C) Underhung End Truck Types
16
D) Formed Channel End Truck
17
E) Rolled Channel End Truck
18
Step 1: Bridge Girder Length (as Required)
19
Step 2: Marking Centerline on the Girder (as Required)
19
Step 3: Marking Centerlines and Hole Locations on End Truck - Uhfc
20
Step 3A: Marking Centerlines and Hole Locations on End Truck - Uhrc
21
Step 4: Locate & Align End Trucks - Uhfc
22
Step 4A: Locate & Align End Trucks - Uhrc
23
Step 5: Check Squareness between End Trucks
24
Step 6: Check Span (Center to Center) of End Trucks
24
Step 7: Drilling Holes on End Trucks and Girder Flange - Uhfc
25
Step 7A: Drilling Holes on End Trucks and Girder Flange - Uhrc
26
Step 8: Assemble Girder to End Trucks - Uhfc
27
Step 8A: Assemble Girder to End Trucks - Uhrc
28
Step 9: End Stop Installation
29
Step 10: Assembling Motor and Gear Reducer with End Truck
30
Step 10A: Uhrc End Truck A4 Drive Installation
31
Step 11: Assembling Groove Pin with End Truck and Support Bracket
32
Step 12: Locate and Drill Holes for Cross Arm Support
33
Step 13: Mounting Cross Shaft Support
34
Step 14: Mounting Cross Shaft, Bearing and Coupling
35
On Cross Shaft Support
35
Step 15: Checking Horizontal Alignment of the Cross Shaft
36
Step 16: Assembling Coupling with Cross Shaft
37
End Stop Assembly
38
A) End Stop Assembly
39
Mounting Hoist on Girder
40
Yk/Sk Hoist Installation
41
Step 1: Preparation for Mounting Hoist on Girder
41
Step 2: Mounting Hoist on Girder
42
Y80/800 Hoist Installation
43
Step 1: Preparation for Mounting Hoist on Girder
43
Step 2: Mounting Hoist on Girder
44
Festoon System Installation
45
A) Plan View
46
Step 1: Clamping Cross Arm & Control Box Support Rails
47
Step 2: Spacing for Cross Arms/Support Rails
47
Step 3: C-Rail Mounting
48
Step 4: C-Rail Joint Assembly
49
Step 5: Mounting Bridge Panel
50
Step 6: End Stop Assembly
51
Step 7: Hoist Cable Assembly
52
Step 8: Control Pendant Cable Assembly
53
Yk/Sk Tow Arm
54
Step 9: Tow Arm Kit Preparation
54
Tow Arm Adjustments
54
Y80/800 Tow Arm
55
Step 9: Tow Arm Kit Preparation
55
Tow Arm Adjustments
55
Step 10: Tow Arm Kit Installation - Yk/Sk
56
Step 10: Tow Arm Kit Installation - Y80/800
57
Step 11: Cable Tray Installation
58
Step 12: Placing Festoon Cables on Cable Tray
59
Step 13: Festoon Cable Connection
60
Step 14: Push-Button Pendant Assembly
61
Step 15: Bridge Motor Cable Connection
62
Step 16: Bridge Tow Arm Installation
63
Step 17: Bridge Travel Limit Switch Installation
64
Step 18: Festoon Runway Checking
65
Step 19: Adding Cable Ties
65
Radio Control & Horn Installation for Festoon System
66
Step 1: Cross Arm & Bracket Installation for Radio Control
67
Step 2: Radio Control System Installation
68
Step 3: Horn Installation (Internal/External)
69
Warranty
71
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Yale SHAW-BOX YK Series Specifications
General
Brand
Yale
Model
SHAW-BOX YK Series
Category
Construction Equipment
Language
English
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