Yamaha MBK XMAX 2014 User Manual

2014
SERVICE MANUAL
YP125R
YP125RA
2DM-F8197-E0

Yamaha MBK XMAX 2014 Specifications

General

Fuel System	Electronic Fuel Injection
Front Suspension	Telescopic fork
Rear Suspension	Unit swing
Front Tire	120/70-15
Rear Tire	140/70-14
Ignition	TCI
Starting System	Electric
Compression Ratio	11.2:1
Seat Height	795 mm
Wheelbase	1, 540 mm
Transmission	V-Belt Automatic
Front Brake	Disc brake
Rear Brake	Hydraulic Single Disc
Fuel Capacity	13 L

Summary

General Information

Identification

Locating vehicle identification number and model label.

Features

Outlines the FI system and ABS features for improved performance.

Instrument Functions

Explains multi-function display, speedometer, tachometer, and fuel meter.

Important Information

Provides essential notes on preparation, parts, and fasteners.

Basic Service Information

Covers handling electrical systems and quick fasteners.

Special Tools

Lists necessary tools for tune-up and assembly with part numbers.

Specifications

General Specifications

Details model, dimensions, and weight of the vehicle.

Engine Specifications

Covers engine type, displacement, bore, stroke, and oil types.

Chassis Specifications

Includes frame type, wheels, tires, and suspension details.

Electrical Specifications

Lists system voltage, ignition, ECU, battery, and lighting specs.

Tightening Torques

Specifies torque values for general and engine fasteners.

Lubrication Points and Lubricant Types

Details lubrication points for engine and chassis components.

Cooling System Diagrams

Illustrates the flow of the cooling system for clarity.

Cable Routing

Guides proper routing of wires and hoses for safety and function.

Periodic Checks and Adjustments

Periodic Maintenance Chart

Outlines recommended checks and adjustments based on mileage or time.

Engine Oil and Lubrication

Details engine oil change intervals and lubrication points.

Brake System Checks

Covers checking brake fluid, pads, hoses, and bleeding procedures.

Wheel and Tire Checks

Guides inspection of tires, wheels, and bearings for wear and damage.

Front Fork and Steering Head

Covers front fork oil level, spring, and steering head adjustment.

Cooling System Checks

Details checking coolant level, system for leaks, and changing coolant.

V-Belt Replacement

Procedures for checking and replacing the V-belt.

Lighting and Switches Checks

Covers checking operation of lights, switches, and adjusting headlight beam.

Chassis

General Chassis Components

Covers removal and installation of body panels, covers, and storage box.

Front Wheel Service

Details removing, disassembling, checking, and installing the front wheel.

Rear Wheel Service

Covers removing, checking, and installing the rear wheel and brake disc.

Front Brake System

Procedures for checking, replacing pads, and servicing the front brake caliper/master cylinder.

Rear Brake System

Covers checking, replacing pads, and servicing the rear brake caliper/master cylinder.

ABS System (YP125RA)

Details removing, checking, and installing the ABS hydraulic unit.

Handlebar Assembly

Covers removing, checking, and installing the handlebar and related controls.

Front Fork Service

Procedures for removing, disassembling, checking, and assembling the front fork legs.

Steering Head Service

Covers removing, checking, and installing the steering head components.

Rear Suspension and Swingarm

Details removing, checking, and installing rear suspension and swingarm.

Engine

Engine Inspection

Covers measuring compression pressure for engine health assessment.

Engine Removal

Step-by-step guide for removing the engine assembly from the chassis.

Cylinder Head Service

Procedures for removing, checking, and installing the cylinder head components.

Camshaft Service

Covers camshaft removal, checking lobes, and installing rocker arms.

Valves and Valve Springs

Procedures for removing, checking, and installing valves, guides, and springs.

Cylinder and Piston Service

Covers piston and cylinder removal, checking, and installation.

V-Belt Automatic Transmission

Details removing, disassembling, checking, and assembling the V-belt transmission.

Starter Clutch and Generator

Covers removing, checking, and installing the starter clutch and generator components.

Electric Starter Service

Procedures for removing and checking the starter motor.

Oil Pump Service

Covers removing, checking, assembling, and installing the oil pump.

Transmission Service

Details transmission removal, checking, and installation.

Crankshaft Service

Covers crankshaft removal, disassembly, checking, and assembly procedures.

Cooling System

Radiator Service

Procedures for removing, checking, and installing the radiator and fan.

Thermostat Service

Covers checking and installing the thermostat assembly.

Water Pump Service

Details water pump removal, checking, assembly, and installation.

Fuel System

Fuel Tank Service

Procedures for removing, installing, and checking the fuel tank and pump.

Throttle Body Service

Covers throttle body removal, checking injectors, sensors, and installation.

Electrical System

Ignition System

Circuit diagram and troubleshooting for spark generation.

Electric Starting System

Circuit diagram and troubleshooting for starting the engine.

Charging System

Circuit diagram and troubleshooting for battery charging issues.

Lighting System

Circuit diagram and troubleshooting for headlights, taillights, and signals.

Signaling System

Circuit diagrams and troubleshooting for turn signals, brake lights, and horn.

Cooling System (Electrical)

Circuit diagram and troubleshooting for the radiator fan motor.

Fuel Injection System

Circuit diagrams, ECU self-diagnostics, and troubleshooting for FI system.

Fuel Pump System

Circuit diagrams and troubleshooting for the fuel pump operation.

Immobilizer System

General info, key registration, and troubleshooting for theft prevention.

ABS System (YP125RA)

Circuit diagrams, component locations, and troubleshooting for the ABS system.

Electrical Components

Lists and checks for various electrical parts like switches, fuses, battery.

Troubleshooting

Starting Issues

Covers problems with engine starting and performance.

Engine and Drivetrain Problems

Addresses issues like faulty clutch, overheating, and overcooling.

Braking and Handling Issues

Troubleshooting for poor braking, front fork issues, and unstable handling.

Lighting and Signaling Problems

Addresses issues with lights, signals, horn, and meters.

Diagnostic Code Interpretation

Explains how to read and interpret diagnostic trouble codes.