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Yamaha Mio User Manual

Yamaha Mio
305 pages
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5TL-F8197-E0
MIO
SERVICE MANUAL

Table of Contents

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Yamaha Mio Specifications

General IconGeneral
Fuel SystemFuel Injection
Front SuspensionTelescopic Fork
Rear SuspensionUnit Swing
Overall Width685 mm
Front BrakeDisc
Rear BrakeDrum
Fuel Tank Capacity4.2 liters
Tire Size (Front)70/90-14
Tire Size (Rear)80/90-14
Starting SystemElectric and kick starter
Wheelbase1, 260 mm
Engine TypeAir-cooled, 4-stroke, SOHC

Summary

Chapter 2: Specifications

Engine Specifications

Details engine type, displacement, bore/stroke, compression, fuel, and oil specifications.

Chassis Specifications

Provides specifications for the frame, wheels, tires, brakes, and suspension systems.

Electrical Specifications

Details specifications for the electrical system, including battery, ignition, charging, and lighting.

Chapter 3: Periodic Checks and Adjustments

Engine

Covers engine-related checks and adjustments, including valve clearance, idling speed, and oil.

Chassis

Details checks and adjustments for chassis components like brakes, steering, forks, wheels, and tires.

Chapter 4: Engine

Cylinder Head

Covers removal, checking, and installation of the cylinder head, camshaft, and related components.

Camshaft

Details checking and installing camshafts, rocker arms, and related parts for proper valve operation.

Valves and Valve Springs

Explains valve removal, checking, and installation, including valve guides, seats, and springs.

Cylinder and Piston

Covers removal, checking, and installation of the cylinder, piston, rings, and pin.

Crankshaft

Details crankshaft removal, disassembly, checking, installation, and crankcase assembly procedures.

Chapter 5: Carburetor

Carburetor

Covers carburetor removal, disassembly, checking, assembly, and fuel level adjustment.

Chapter 6: Chassis

Front Wheel and Brake Disc

Covers removal, checking, and installation of the front wheel, brake disc, and related parts.

Rear Wheel and Brake

Details procedures for removing, checking, and installing the rear wheel and brake system.

Front Brake

Covers front brake caliper and master cylinder removal, checking, assembly, and installation.

Front Fork

Provides steps for removing, disassembling, checking, assembling, and installing front fork legs.

Chapter 7: Electrical System

Ignition System

Covers the ignition system's circuit diagram and troubleshooting procedures for spark issues.

Electric Starting System

Details the starting system's circuit diagram, operation, and troubleshooting steps.

Chapter 8: Troubleshooting

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