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Yamaha MBK YQ100 User Manual

Yamaha MBK YQ100
232 pages
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YQ100
5ME1-AE1
'
00
SERVICE
MANUAL

Table of Contents

Questions and Answers:

Yamaha MBK YQ100 Specifications

General IconGeneral
BrandYamaha
ModelMBK YQ100
CategoryScooter
LanguageEnglish

Summary

NOTICE AND IMPORTANT INFORMATION

HOW TO USE THIS MANUAL

Guide to understanding the manual's structure, symbols, and procedures for effective use.

SYMBOLS

Explanation of symbols used in the manual for chapters, procedures, and lubricants.

GENERAL INFORMATION

SCOOTER IDENTIFICATION

Details on identifying the scooter and its engine number for registration and reference.

IMPORTANT INFORMATION

Essential guidelines for removal, disassembly, parts, and safety precautions during maintenance.

CHECKING THE CONNECTIONS

Procedure for inspecting and ensuring proper electrical connections for reliable operation.

HOW TO USE THE CONVERSION TABLE

Instructions on converting metric unit data to imperial unit data using the provided table.

SPECIAL TOOLS

List of necessary special tools with part numbers for accurate tune-up and assembly.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Key dimensions, engine details, lubrication, fuel, and carburetor specifications for the model.

MAINTENANCE SPECIFICATIONS ENGINE

Engine component standards and limits for cylinder, piston, rings, and crankshaft measurements.

TIGHTENING TORQUES ENGINE

Specific torque values for engine parts to ensure proper assembly and function.

MAINTENANCE SPECIFICATIONS CHASSIS

Chassis component standards and limits for steering, suspension, and wheels.

TIGHTENING TORQUES CHASSIS

Specific torque values for chassis components to ensure proper assembly and function.

MAINTENANCE SPECIFICATIONS ELECTRICAL

Electrical system component standards for ignition, charging, lighting, and signals.

GENERAL TORQUE SPECIFICATIONS

General tightening torques for standard fasteners based on ISO thread pitch.

LUBRICATION POINTS AND LUBRICANT TYPES

Identifies lubrication points for engine and chassis components and specifies lubricant types.

CABLE ROUTING

Diagrams and instructions for correctly routing cables and wires for safe operation.

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE AND LUBRICATION

Schedule for regular maintenance tasks, checks, and lubrication intervals.

COVERS

Procedures for removing and installing various body covers like seat, side, and handlebar covers.

ENGINE

Procedures for checking and adjusting engine-related components like idling speed and oil level.

CHASSIS

Procedures for checking and adjusting chassis components like brakes, wheels, and suspension.

ELECTRICAL SYSTEM

Procedures for checking and maintaining electrical system components like battery, fuses, and lights.

OVERHAULING THE ENGINE

ENGINE

Procedures for engine overhaul, including leads, hoses, exhaust pipe, and engine removal/installation.

CYLINDER HEAD, CYLINDER AND PISTON

Detailed steps for overhaul, inspection, and installation of cylinder head, cylinder, and piston.

V-BELT, CLUTCH AND SECONDARY/PRIMARY SHEAVE

Procedures for overhauling the V-belt, clutch, and primary/secondary sheaves.

STARTER CLUTCH AND STARTER MOTOR

Procedures for removing, inspecting, and installing the starter clutch and motor.

C.D.I. MAGNETO

Procedures for removing and installing the C.D.I. magneto.

AUTOLUBE PUMP

Procedures for removing and installing the autolube pump.

TRANSMISSION

Procedures for transmission removal and checking its components.

CRANKCASE AND REED VALVE

Procedures for crankcase and reed valve removal and installation.

CRANKSHAFT

Procedures for crankshaft removal, inspection, and installation.

CARBURETOR

CARBURETOR

Procedures for removing, disassembling, checking, assembling, and installing the carburetor.

FUEL COCK

Procedures for inspecting the fuel cock and cleaning the fuel filter.

REED VALVE

Procedures for removing, checking, and installing the reed valve.

CHASSIS

FRONT WHEEL AND BRAKE DISC

Procedures for removing, disassembling, checking, and installing the front wheel and brake disc.

REAR WHEEL AND BRAKE

Procedures for removing, checking, and installing the rear wheel and brake system.

FRONT BRAKE

Detailed procedures for front brake pads, master cylinder, and caliper service.

FRONT FORK

Procedures for removing, disassembling, checking, and assembling the front fork legs.

HANDLEBAR

Procedures for removing, checking, and installing the handlebar and its components.

STEERING HEAD

Procedures for removing, checking, and installing the steering head assembly.

REAR SHOCK ABSORBER ASSEMBLY

Procedures for removing and checking the rear shock absorber assembly.

ELECTRICAL

CIRCUIT DIAGRAM

Schematic diagrams illustrating the electrical system layout and connections.

ELECTRICAL COMPONENTS

Identification and location of key electrical components within the system.

SWITCH INSPECTION

Procedures for inspecting switches and checking their continuity and terminal connections.

IGNITION AND STARTING SYSTEM

Troubleshooting and circuit diagrams for the ignition and starting systems.

STARTER MOTOR

Procedures for starter motor removal, inspection, and testing.

CHARGING SYSTEM

Troubleshooting and circuit diagrams for the charging system.

LIGHTING SYSTEM

Troubleshooting and circuit diagrams for the lighting system components.

SIGNAL SYSTEM

Troubleshooting and circuit diagrams for the signal system, including lights and horn.

TROUBLESHOOTING

STARTING FAILURE/ HARD STARTING

Diagnosing and resolving issues related to engine starting failures and hard starting.

POOR IDLE SPEED PERFORMANCE

Troubleshooting causes for poor engine idle speed performance.

POOR MEDIUM AND HIGH SPEED PERFORMANCE

Diagnosing issues affecting engine performance at medium and high speeds.

FAULTY AUTOMATIC (V-BELT TYPE)

Troubleshooting problems with the automatic V-belt drive system.

OVER HEATING

Identifying causes and solutions for engine overheating issues.

IMPROPER KICKING

Troubleshooting issues related to kick starter operation, slipping, or hardness.

FAULTY BRAKE

Diagnosing and resolving poor braking effects or other brake system malfunctions.

FRONT FORK OIL LEAKAGE AND FRONT FORK MALFUNCTION/ INSTABLE HANDLING

Addressing front fork oil leaks, malfunctions, and general unstable handling.

FAULTY SIGNAL AND LIGHTING SYSTEM

Troubleshooting common issues with the signal and lighting systems.

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