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Yamaha XP500 2002 - Overhauling the Engine; Clutch Overhaul and Removal

Yamaha XP500 2002
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–20–
CLUTCH
ENG
NOTE:
NOTE:
NOTE:
NOTE:
OVERHAULING THE ENGINE
CLUTCH
REMOVING THE CLUTCH
1. Remove:
S generator cover
1
Refer to “STARTER CLUTCH AND GENER-
ATOR”. (Manual No.: 5GJ1-AE1)
Loosen each bolt 1/4 of a turn at a time, in
stages and in a crisscross pattern.
After all of the bolts are fully loosened, remove
them.
2. Remove:
S nut
2
S clutch assembly
3
Before removal, apply
a
and
b
alignment
marks.
Align these marks during reassembly.
3. Remove:
S circlip
4
Install the clutch spring holder
5
onto the clutch
assembly as shown. Then, compress the
spring, and remove the circlip
4
.
Clutch spring compressor
90890-01482
4. Remove:
S spring stopper plate
6
S clutch spring
S pressure plate
S friction and clutch plates
S weight thrust plate
S weights
S springs
Before removing, check that the balance-ad-
justing hole(s)
c
(1 to 3 points) is positioned on
the spring stopper plate
6
. When the balance-
adjusting hole is positioned on the plate, install
at the same position where it was removed.