MAINTENANCE
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7-1
JW7
PERIODIC MAINTENANCE CHARTS
Regular maintenance is required for the best performance and safe operation of
your utility vehicle.
Be sure to turn off the main switch and apply the parking brake when you per-
form maintenance, unless otherwise specified. If the owner is not familiar with
servicing the machine, death or serious personal injury can result. When in
doubt the work should be done by a Yamaha dealer or other qualified mechanic.
CS - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE
20 hours
160 kms
100 miles
(Every
month)
125 hrs
1000 kms
600 mls
(Every 6
months)
250 hrs
2000 kms
1200 mls
(Every
year)
500 hrs
4000 kms
2500 mls
(Every
2 years)
1000 hrs
8000 kms
5000 mls
(Every
4 years)
Remarks
Page
PRE-OP Check engine oil CS CS CS 5-3
5-4
Check air cooling duct CS CS CS CS CS CS
Check fuel lines for leakage CS CS CS CS CS CS 5-2
Check fuel level CS CS CS CS CS CS 5-2
Check for looseness
and corrosion of battery CS CS CS CS CS CS 5-4
terminals and hold downs
Check brake pedal free play
CS CA CA CA CA CA 7-12
and adjust if necessary
Check steering operation CS CS CS CS CS 5-5
Check tire pressure, tread
CS CA CA CA CA CA 5-4
depth, tire surface for damage
Check body and chassis for
CS CS CS CS CS CS
5-6
damage
Check tightness of all bolts,
CS CS CS CS CS CS *
nuts, screws and rivets
Check reverse alarm
CS CS CS CS CS CS 5-5
operation
EVERY Check fuel filter for clogging CS CS CS CS CS *
*
MONTH
Check wear of drive belt CS CS CS CS CS
7-7/
7-8
Check operation of
CS CS CS CS CS 6-1
Forward / Reverse shifting
Clean / Lube pedal control area CL
EVERY 6 Wash pre-filter, check air
SSSS
7-6/
7-7
MONTHS
cleaner element
Check spark plug and plug cap
CS CS CS CS 7-4
condition** / Check compression
Check shock absorbers for oil
CS CS CS *
leaks and damaged springs
* Items without a page number reference should be serviced by a Yamaha dealer or other qualified
mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
Daily
Pre-
Opera-
tion
JW7-F8199-22_LIT_19626_16_05.qxd 5/9/13 4:28 PM Page 36
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