3-20
ELECTRICAL
ELECTRICAL
CHECKING THE SPARK PLUG
1. Remove:
• Spark plug
2. Inspect:
• Electrode "1"
Wear/damage → Replace.
• Insulator color "2"
Normal condition is a medium to
light tan color.
Distinctly different color → Check
the engine condition.
When the engine runs for many hours
at low speeds, the spark plug insula-
tor will become sooty, even if the en-
gine and carburetor are in good
operating condition.
3. Measure:
• Plug gap "a"
Use a wire gauge or thickness
gauge.
Out of specification → Regap.
4. Clean the plug with a spark plug
cleaner if necessary.
5. Tighten:
• Spark plug
• Before installing a spark plug, clean
the gasket surface and plug sur-
face.
• Finger-tighten "a" the spark plug
before torquing to specification "b".
CHECKING THE IGNITION TIMING
1. Remove:
•Fuel tank
Refer to "SEAT, FUEL TANK
AND SIDE COVERS" section in
the CHAPTER 4.
• Spark plug
• Crankcase cover (left)
2. Attach:
• Dial gauge "1"
• Spark plug hole dial stand "2"
3. Rotate the magneto rotor "1" until
the piston reaches top dead cen-
ter (TDC). When this happens,
the needle on the dial gauge will
stop and reverse directions even
though the rotor is being turned in
the same direction.
4. Set the dial gauge to zero at TDC.
5. From TDC, rotate the rotor clock-
wise until the dial gauge indicates
that the piston is at a specified
distance from TDC.
6. Check:
• Ignition timing
Punch mark "a" on rotor should be
aligned with punch mark "b" on
stator.
Not aligned → Adjust.
7. Adjust:
• Ignition timing
Adjustment steps:
a. Loosen the screws (stator) "1".
b. Align the punch mark on the rotor
with punch mark on the stator "2"
by moving the stator.
c. Tighten the screws (stator).
Spark plug gap "a":
0.5–0.6 mm (0.020–
0.024 in)
Standard spark plug:
BR8EG/NGK (resistance type)
Spark plug:
20 Nm (2.0 m•kg, 14
ft•lb)
Dial gauge:
YU-03097-B/90890-
01252
Spark plug hole dial
stand:
YU-01256
Ignition timing (B.T.D.C.):
0.18 mm (0.007 in)
Screw (stator):
7 Nm (0.7 m•kg, 5.1
ft•lb)
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