PERIODIC MAINTENANCE
JH Series Operation Manual 73
12/05
Changing the Marine Gear Oil and
Replacing the Marine Gear Oil Filter
(If Equipped)
Figure 3
Note: 4JH4-TE / 4JH4-HTE1 /
4JH4-HTE engines with KMH4A
marine gear shown. Refer to the
Operation Manual for the marine
gear or sail drive for procedure.
1. Remove cap from the filler port and
attach an oil drain pump. Drain marine
gear oil.
Always be environmentally responsible.
2. KMH4A Marine Gear:
Wash the marine gear oil filter:
(a) Remove side cover (Figure 3, (5))
and remove the filter (Figure 3, (2)).
(b) Clean the filter thoroughly with
kerosene or clean diesel fuel.
(c) Hold the filter in place with the coil
spring (Figure 3, (3)) and insert into
the case. Install a new O-ring
(Figure 3, (4)) in the side cover.
(d) Install side cover and tighten side
cover bolts.
3. Fill marine gear with clean marine gear
oil. See Marine Gear Oil Specifications
on page 41.
4. Perform a trial run and check for oil leaks.
5.
Approximately 10 minutes after stopping the
engine, remove the oil dipstick and check
the oil level. Add oil if the level is too low.
Checking and Adjusting the
Alternator V-ribbed belt Tension
Sever Hazard. Perform this check with
the power switch off and the battery
switch turned off to avoid contact with
moving parts.
• When there is not enough tension in the
V-ribbed belt, it will slip and the coolant
pump will fail to supply coolant. Engine
overheating and seizure will result.
• Never get any oil on the belt(s). Oil on
the belt causes slipping and stretching.
Replace the belt if it is damaged.
Figure 4
Note: 4JH4-HTE1 shown.
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