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York YCAV0267E User Manual

York YCAV0267E
350 pages
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MODELS YCAV0267-0527, 60 HZ
STYLE A
(290-515 TONS)
AIR-COOLED SCREW LIQUID CHILLERS
E/V HIGH EFFICIENCY AND S/P STANDARD EFFICIENCY
50075
AIR-COOLED SCREW
LIQUID CHILLERS
INSTALLATION, OPERATION, MAINTENANCE Supersedes 201.21-NM3 (315) Form 201.21-NM3 (616)
035-20994-000
R134a
Issue Date:
June 30, 2016

Table of Contents

Questions and Answers:

York YCAV0267E Specifications

General IconGeneral
BrandYork
ModelYCAV0267E
CategoryChiller
LanguageEnglish

Summary

IMPORTANT! READ BEFORE PROCEEDING!

GENERAL SAFETY GUIDELINES

Outlines safety responsibilities, manual usage, and equipment misuse hazards.

SAFETY SYMBOLS

Explains the meaning of danger, warning, caution, and note symbols used in the document.

CHANGEABILITY OF THIS DOCUMENT

CHANGE BARS

Indicates revisions made to the document with a line along the left or right column.

GENERAL CHILLER INFORMATION & SAFETY

INTRODUCTION

Introduces YORK YCAV chillers and their intended use for cooling water or glycol solutions.

WARRANTY

Details YORK's warranty policy for equipment, including coverage, exclusions, and conditions for validity.

SAFETY

Covers standards for safety and compliance with industry codes for YCAV chillers.

PRODUCT DESCRIPTION

RESPONSIBILITY FOR SAFETY

Emphasizes individual responsibility for safe rigging, lifting, operation, and maintenance of the unit.

ABOUT THIS MANUAL

Explains terms used to alert readers to areas of potential hazard: WARNING, CAUTION, and NOTE.

MISUSE OF EQUIPMENT

Describes limitations on application suitability, structural support, mechanical strength, and general access safety.

Compressor

Details the direct drive semi-hermetic rotary twin-screw MTS compressor, its design, and operation.

Evaporator

Describes the high-efficiency Shell and Tube type Direct Expansion Evaporator, its construction, and working pressures.

Condenser

Explains the fin and tube condenser coils, fan specifications, and construction details.

Variable Speed Drive (VSD)

Explains the liquid-cooled, transistorized PWM inverter used for speed control of compressor motors.

ACCESSORIES AND OPTIONS

Lists various optional accessories like circuit breakers, BAS interface, and condenser coil protection.

HANDLING AND STORAGE

RIGGING, HANDLING AND STORAGE

Provides guidelines for safe rigging, handling, and storage of the chiller unit, emphasizing professional rigger use.

LIFTING WEIGHTS

Refers to the unit nameplate for shipping weight and notes potential variations based on configuration.

DELIVERY AND STORAGE

Outlines precautions for unit delivery, storage, and inspection to ensure quality and reliability.

INSPECTION

Details the procedure for inspecting the unit upon delivery to ensure all components are present and undamaged.

INSTALLATION

LOCATION REQUIREMENTS

Essential site requirements for optimal performance, including service access space and environmental considerations.

OUTDOOR INSTALLATIONS

Guidelines for ground level and rooftop installations, including foundation and structural support.

INDOOR INSTALLATIONS

Requirements for installing the unit in an enclosed plant room, focusing on airflow and ducting.

LOCATION CLEARANCES

Specifies required clearances for unrestricted airflow, preventing re-circulation, and ensuring service access.

INSTALLATION OF VIBRATION ISOLATORS

Describes how to install optional vibration isolators, referring to specific tables and sections.

CHILLED LIQUID PIPING

Provides recommendations for satisfactory operation and avoiding unit damage or warranty invalidation.

ELECTRICAL CONNECTION

Essential recommendations for safe and satisfactory unit operation, including wiring practices.

POWER WIRING

Covers electrical wiring requirements, overcurrent protection, and recommended conductor types.

COMMISSIONING

PREPARATION

Basic checks to be performed with unit power switched OFF, emphasizing lockout/tagout procedures.

Inspection

Details the inspection of the unit for installation damage and necessary actions if found.

Refrigerant Charge

Checks for refrigerant pressure, leaks, and proper charging procedures.

Service and Oil Line Valves

Instructions for opening service valves and ensuring proper oil circulation.

Compressor Oil

Guides on checking and adding compressor oil, ensuring correct levels in oil separators.

FIRST TIME START-UP

Critical steps for initial unit startup, including heat load, programming, and checklist completion.

TECHNICAL DATA

WATER PRESSURE DROP (English)

Presents charts showing water pressure drop versus flow rate for different YCAV models.

GLYCOL CORRECTION FACTORS

Provides correction factors for ethylene and propylene glycol solutions to account for increased pressure drop.

WATER TEMPERATURE AND FLOWS (English Units)

Tables detailing operating ranges for leaving water temperature, cooler flow, and air on condenser.

PHYSICAL DATA (ENGLISH - Standard Efficiency)

Detailed physical specifications for standard efficiency YCAV chillers in English units.

ELECTRICAL DATA - COMPR. WIRING

Wiring diagrams and data for 3-compressor power connections, including circuit breaker and terminal block options.

DIMENSIONS - YCAV0267E/V High Efficiency English

Provides detailed dimensional drawings and notes for the YCAV0267E/V model in English units.

LIMITED WARRANTY

WARRANTY ON NEW EQUIPMENT

Outlines the 18-month warranty for new equipment, covering defects in workmanship and materials.

WARRANTY ON RECONDITIONED OR REPLACEMENT MATERIALS

Details the 1-year warranty for reciprocating compressors and 90-day warranty for reconditioned parts.

ALL WARRANTIES AND GUARANTEES ARE VOID IF:

Lists conditions that will void all YORK warranties, including improper usage, unauthorized modifications, and damage.

MAINTENANCE

GENERAL REQUIREMENTS

Emphasizes continuous operation through regular maintenance and adherence to manual limitations.

Daily Maintenance

Outlines daily checks for operators, focusing on unit status and ensuring no fault messages.

MAINTENANCE REQUIREMENTS FOR YCAV CHILLERS

Provides a detailed schedule of recommended maintenance tasks by frequency: weekly, quarterly, semi-annually, annually.

TROUBLESHOOTING GUIDE

Offers a systematic approach to diagnosing and resolving common problems and fault conditions.

MICRO PANEL

CHILLER ELECTRONIC COMPONENTS

Describes key electronic components like the keypad, display, and control board.

KEYPAD

Explains the function and operation of the operator keypad for system control and data access.

VSD OPERATION AND CONTROLS

Details the operation and control of the Variable Speed Drive (VSD) for compressors and fans.

VSD SAFETIES (FAULTS)

Lists and explains software and hardware safeties and fault conditions for the VSD system.

UNIT WARNINGS

Explains unit warnings, such as low battery, that require operator intervention.

SYSTEM DATA KEYS 1-4

Describes how to access and interpret system-specific operating data like temperatures and pressures.

VSD DATA KEY

Explains how to access and display VSD operating parameters like frequency, voltage, and current.

HISTORY KEY

Explains how to access historical data for unit and system shutdowns, including fault and normal events.

SERVICE KEY

Describes how to access service-related data, view I/O status, and perform basic troubleshooting.

SYSTEM SWITCHES KEY

Explains how to turn individual systems ON/OFF and reset safety lockouts.

SERIAL NUMBER PROGRAMMING

Provides instructions for programming the chiller serial number if it's missing or needs updating.

ENABLING OPTIMIZED HIGH IPLV MODE

Guides on enabling High IPLV mode, requiring a password and specific unit serial number.

UNIT SETUP MODE

Describes how to access and modify programmable values for unit configuration and factory setpoints.

DEFAULT PROGRAMMABLE VALUES

Explains how to reset programmable values to their factory default settings.

SERIAL PORT CONNECTIONS

Lists serial ports and circuit boards for communication with external devices.

ANALOG INPUT CONNECTIONS

Details analog inputs and their circuit board locations, including optional sensors.

DIGITAL INPUT CONNECTIONS

Lists digital inputs and their circuit board locations, referencing common return/ground.

ANALOG OUTPUT CONNECTIONS

Lists analog outputs and their circuit board locations, feeding signals to control devices.

DIGITAL OUTPUT CONNECTIONS

Lists digital outputs and their plug/terminals, indicating signal levels and references.

ISN COMMUNICATIONS

Explains ISN communications with MicroGateway and data transmission details.

ISN FAULT AND INHIBIT CODES

Lists and explains fault and inhibit codes for ISN operational status.

ISN OPERATIONAL STATUS CODES

Classifies status codes by unit/system type and the board generating the status.

STATUS KEY

Explains how to use the Status Key to view chiller and system operational status messages.

UNIT DATA KEY

Describes how to access and display unit temperatures, VSD data, and other operating information.

REMOTE TEMPERATURE RESET CONTROL

Explains how to reset the actual current limit setpoint remotely via analog input.

LOCAL CURRENT LIMIT CONTROL

Details how to set the local current limit setpoint for preventing motor overload.

SOUND LIMIT CONTROL (LOCAL AND REMOTE RESET CONTROL)

Explains how to set sound limit setpoints based on time of day or remote inputs.

DATE / TIME & SCHEDULE KEYS

Guides on programming the unit's date, time, and daily/holiday schedules.

MANUAL OVERRIDE KEY

Explains how to use the Manual Override key for emergencies or servicing.

PRINT KEY

Details how to initiate printouts of operating data, history buffers, or specific fault data.

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