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York YLPA 0115SE User Manual

York YLPA 0115SE
90 pages
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Products are produced at a
f a c ilit y wh o s e qu a l i t y -
management systems are
ISO9001 certified.
MODEL YLPA AIR TO LIQUID
REVERSIBLE SCROLL HEAT PUMPS
STYLE B
Cooling Capacities: 115 Tons to 170 Tons
Cooling Capacities: 400 kW to 600 kW
Heating Capacities:1390 MBH to 2040 MBH
Heating Capacities: 400 kW to 600 kW
60Hz
HFC-410A
Issue Date:
October 15, 2020
035-23346-100
YLPA 0115SE, 0145SE, 0170SE
INSTALLATION, OPERATION AND
MAINTENANCE
Supersedes: 150.68-ICOM1 (1217) FORM 150.68-ICOM1 (1020)

Table of Contents

Questions and Answers:

York YLPA 0115SE Specifications

General IconGeneral
Model NumberYLPA 0115SE
CategoryHeat Pump
Heating Capacity12.5 kW
Power Supply380-415V/3Ph/50Hz
RefrigerantR410A
Operating Temperature Range (Cooling)-5°C to 46°C
Operating Temperature Range (Heating)-15°C to 24°C

Summary

GENERAL INFORMATION & SAFETY

INTRODUCTION

Overview of YORK YLPA units, their purpose, and manual content.

WARRANTY

Johnson Controls' warranty terms for equipment and materials, including conditions.

SAFETY STANDARDS

Lists applicable industry standards, codes, and certifications for YLPA units.

FLUORINATED GREENHOUSE GASES

Information on refrigerants, Kyoto Protocol, global warming potential, and venting.

SAFETY RESPONSIBILITIES AND EQUIPMENT USE

RESPONSIBILITY FOR SAFETY

Outlines user responsibilities for safe operation, maintenance, and equipment utilization.

MISUSE OF EQUIPMENT

Discusses suitability for intended applications and hazards of improper use.

PRODUCT DESCRIPTION

UNIT OVERVIEW

Factory assembly, construction materials, and general design of YLPA units.

COMPRESSORS

Details hermetic scroll compressors, their efficiency, and motor protection features.

REFRIGERANT CIRCUITS

Describes the two independent refrigerant circuits and their components.

HEAT EXCHANGERS

Explains the refrigerant to water heat exchanger details.

PRODUCT COMPONENTS

POWER AND CONTROLS PANELS

Describes the IP55 cabinet housing power and control components.

MICROPROCESSOR CONTROLS

Explains automatic control functions, setpoints, and displayed data.

ACCESSORIES AND OPTIONS

ACCESSORY COMPONENTS

Lists and describes optional accessories like flow switches, isolators, and breakers.

REFRIGERANT FLOW DIAGRAMS

COOLING AND DEFROST MODES

Illustrates refrigerant flow during cooling and defrost operations.

HEAT PUMP MODE

Illustrates refrigerant flow during heat pump operation.

COMPONENT IDENTIFICATION

LOCATION DIAGRAM

Diagram showing the physical location of major unit components.

NOMENCLATURE

Explains the model number coding for YLPA units.

HANDLING AND STORAGE

DELIVERY AND STORAGE

Precautions for unit delivery, storage, and inspection.

MOVING THE UNIT

Guidelines for safely lifting and moving the unit.

INSTALLATION REQUIREMENTS

SITE SELECTION AND CLEARANCES

Essential site requirements for optimal performance and service access.

OUTDOOR INSTALLATIONS

Guidelines for ground-level and rooftop installation locations.

INSTALLATION PROCEDURES

PIPEWORK CONNECTIONS

Recommendations for connecting liquid and refrigerant piping.

PIPEWORK ARRANGEMENTS

Suggested pipework configurations for single unit installations.

CHILLED LIQUID SYSTEM

WATER QUALITY REQUIREMENTS

Specifies water quality parameters for the unit's liquid system.

REFRIGERANT RELIEF VALVE PIPING

Guidelines for piping refrigerant relief valves to the exterior.

ELECTRICAL CONNECTIONS

POWER AND GROUNDING

Proper connection of unit power supply and grounding.

CONTROL WIRING

Details for connecting control circuits, contacts, and devices.

COMMISSIONING

PREPARATION CHECKS

Pre-commissioning checks for electrical, refrigerant, and mechanical systems.

FIRST TIME START-UP

Step-by-step procedure for initial unit start-up and checks.

OPERATION

CONTROL PANEL INTERFACE

Explanation of control panel keys and their functions.

OPERATING STATUS MESSAGES

Displays and explains unit status messages shown on the control panel.

FAULT AND SAFETY MESSAGES

UNIT SAFETY SHUTDOWNS

Lists safeties causing compressor shutdown and fault types.

OPER DATA KEY FUNCTIONS

DISPLAYED OPERATING DATA

Explains how to access and interpret unit operating parameters.

PRINT AND HISTORY FUNCTIONS

PRINT KEY OPERATIONS

How to obtain printouts of system data and fault history.

HISTORY KEY FUNCTIONS

Accessing and clearing stored safety shutdown information.

DISPLAYED HISTORY MESSAGES

UNIT FAULT MESSAGES

Lists various unit fault conditions and their display.

SYSTEM CONFIGURATION SETTINGS

Displays settings like unit type, liquid type, and modes.

UNIT KEY FUNCTIONS

OPTIONS KEY OPERATIONS

Navigating and changing unit configuration options.

SETPOINTS KEY OPERATIONS

Viewing and programming cooling/heating setpoints and ranges.

SETPOINT CONFIGURATION

COOLING SETPOINT AND RANGE

Setting and viewing cooling liquid temperature setpoints and ranges.

HEATING SETPOINT AND RANGE

Setting and viewing heating liquid temperature setpoints and ranges.

SCHEDULE/ADVANCE DAY KEY

Programming daily schedules, holidays, and start/stop times.

SCHEDULE AND PROGRAMMING

PROGRAM KEY FUNCTIONS

Setting cut-outs, timers, and switching points.

SETPOINT AND CUT-OUT SETTINGS

COOLING SETPOINTS AND RANGES

Recommended limits for cooling liquid setpoints and ranges.

HEATING SETPOINTS AND RANGES

Recommended limits for heating liquid setpoints and ranges.

CUT-OUT SETTINGS

Configuration of pressure, ambient, and liquid temperature cutouts.

FAN AND COMPRESSOR SETTINGS

Settings for fan stages, compressor count, and suction superheat.

UNIT KEY SETTINGS

LOCAL/REMOTE MODE

Configuring the unit for local or remote control operation.

CONTROL MODE

Setting the unit's primary operating mode (cooling or heating).

REMOTE TEMPERATURE RESET INPUT

REMOTE TEMPERATURE RESET INPUT

Configuring inputs for remote temperature setpoint resets.

CLOCK AND DATALOG FUNCTIONS

CLOCK KEY OPERATIONS

Displaying and setting the unit's date, time, and calendar.

OPTIONAL PRINTER INSTALLATION

BAS/EMS TEMPERATURE RESET

Resetting setpoints using BAS/EMS voltage or current signals.

REMOTE SIGNAL INPUTS

Configuring remote signal inputs for cooling mode.

REMOTE SIGNAL CONFIGURATION

REMOTE SIGNAL TYPES

Details for configuring 0-10VDC, 2-10VDC, 0-20mA, 4-20mA signals.

HEATING MODE REMOTE SIGNALS

Configuring remote signal inputs for heating mode.

EMS-PWM REMOTE SETPOINT RESET

EMS PWM REMOTE SETPOINT RESET

Resetting setpoints using EMS-PWM feature and contact closures.

EMS-PWM REMOTE TEMPERATURE RESET

EMS-PWM REMOTE TEMPERATURE RESET

Adjusting cooling/heating setpoints via PWM input signals.

NETWORK COMMUNICATIONS CONFIGURATION

BACNET, MODBUS, AND YORKTALK 2 PARAMETERS

Configuring network communication settings for various protocols.

BACNET AND MODBUS COMMUNICATIONS

DATA POINT TYPES

Explanation of BACnet object types and Modbus data points.

COMMUNICATION DATA MAP

ANALOG WRITE POINTS TABLE

Table listing analog write points for BACnet/Modbus.

BINARY WRITE POINTS TABLE

Table listing binary write points for BACnet/Modbus.

YORKTALK 2 COMMUNICATIONS

RECEIVED DATA (CONTROL DATA)

Unit receives data from Micro-Gateway or E-Link for remote control.

TRANSMITTED DATA

Unit transmits operational or history data based on requests.

MAINTENANCE

GENERAL MAINTENANCE REQUIREMENTS

Importance of regular maintenance for continuous operation.

DAILY MAINTENANCE

Daily checks to be performed by the operator.

SCHEDULED MAINTENANCE

MINOR AND MAJOR SERVICE

Routine service schedules and tasks by qualified engineers.

HEAT EXCHANGER IN-SERVICE INSPECTION

Inspection of the water side of the heat exchanger for corrosion.

TROUBLESHOOTING GUIDE

UNIT OPERATION PROBLEMS

Common issues like no display, flow switch faults, and ambient temp faults.

TROUBLESHOOTING GUIDE (cont.)

SYSTEM PRESSURE AND COMPRESSOR FAULTS

Troubleshooting pressure faults, compressor issues, and battery warnings.

SENSOR CALIBRATION CHARTS

TEMPERATURE SENSORS

Calibration data for various temperature sensors.

PRESSURE TRANSDUCERS

Calibration data for pressure transducers.

TECHNICAL DATA

WATERSIDE PRESSURE DROP GRAPH

Graph illustrating pressure drop versus flow rate for evaporators.

OPERATING LIMITATIONS AND PHYSICAL DATA

OPERATING LIMITATIONS

Performance limits for cooling and heating modes.

PHYSICAL DATA

Specifications like refrigerant charge, oil, dimensions, and weight.

ELECTRICAL DATA AND SOUND DATA

ELECTRICAL DATA

Electrical specifications including power supply, ampacity, and fuses.

SOUND DATA

Sound power levels for different YLPA models.

DIMENSIONS

YLPA 0115 DIMENSIONS

Physical dimensions and connection points for the YLPA 0115 model.

YLPA 0145 DIMENSIONS

Physical dimensions and connection points for the YLPA 0145 model.

YLPA 0170 DIMENSIONS

Physical dimensions and connection points for the YLPA 0170 model.

YLPA P&I DIAGRAM

ISOLATOR DATA

ONE INCH DEFLECTION SPRING ISOLATORS CROSS REFERENCE

Cross-reference table for 1-inch deflection spring isolators.

ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION

SPARE PARTS

RECOMMENDED SPARES

Details on spare parts availability and ordering.

RECOMMENDED COMPRESSOR OIL

Specifies the correct type of compressor oil for the unit.

DECOMMISSIONING, DISMANTLING AND DISPOSAL

GENERAL PROCEDURES

Safe procedures for isolating, draining, and disposing of the unit.

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