Zapi ACE2 - Default Chapter; Table of Contents

AF2ZP0CL - ACE2 - User Manual Page - 3/85
Contents
1 INTRODUCTION ...................................................................................................................5
2 SPECIFICATION ...................................................................................................................6
2.1 Technical specifications ACE2 ...................................................................................6
2.2 Technical specifications ACE2 Power ........................................................................6
2.3 Block diagram.............................................................................................................7
3 SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT.......8
3.1 Microswitches .............................................................................................................8
3.2 Accelerator unit...........................................................................................................8
3.3 Other analog control unit ............................................................................................9
3.4 Speed feedback........................................................................................................10
4 INSTALLATION HINTS.......................................................................................................11
4.1 Material overview......................................................................................................11
4.1.1 Connection cables ......................................................................................11
4.1.2 Contactors...................................................................................................11
4.1.3 Fuses..........................................................................................................11
4.2 Installation of the hardware.......................................................................................12
4.2.1 Positioning and cooling of the controller.....................................................12
4.2.2 Wirings: power cables.................................................................................12
4.2.3 Wirings: CAN connections and possible interferences...............................13
4.2.4 Wirings: I/O connections.............................................................................15
4.2.5 Connection of the encoder..........................................................................15
4.2.6 Main contactor and key connection ............................................................16
4.2.7 Insulation of truck frame..............................................................................16
4.3 Protection and safety features..................................................................................17
4.3.1 Protection features......................................................................................17
4.3.2 Safety Features...........................................................................................17
4.4 EMC..........................................................................................................................18
4.5 Various suggestions .................................................................................................20
5 OPERATIONAL FEATURES ..............................................................................................21
5.1 Diagnosis..................................................................................................................22
6 DESCRIPTION OF THE CONNECTORS............................................................................23
6.1 Connectors of the logic - Traction configuration .....................................................23
6.2 Connectors of the logic - Pump configuration...........................................................24
6.3 Description of power connections.............................................................................25
7 DRAWING ...........................................................................................................................26
7.1 Mechanical drawing ACE2........................................................................................26
7.2 Mechanical drawing ACE2 Power ............................................................................27
7.3 Connection drawing - Traction configuration ............................................................28
7.4 Connection drawing - Pump configuration................................................................29
7.5 Connection drawing - Combi configuration...............................................................30
8 PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE...................................31
8.1 Adjustments via Console ..........................................................................................31
8.2 Description of Console & Connection.......................................................................31
8.3 Description of Standard Console Menu....................................................................32
8.3.1 Traction configuration .................................................................................32
8.3.2 Pump configuration.....................................................................................33
8.4 Function configuration ..............................................................................................34