EasyManua.ls Logo

Zenair CH2000 - User Manual

Default Icon
78 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
CH2000 TRAINER
with LYCOMING 0-235-N2C
SERVICE MANUAL
ZENAIR Ltd.
Huronia Airport
Midland, Ontario
Canada L4R 4K8
(705) 526-2871
November 2002

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Zenair CH2000 and is the answer not in the manual?

Summary

Section 1 Introduction

General Aircraft Description

Describes the CH2000 aircraft, its design, and its intended aviation field.

Scope of Manual

Outlines the content and structure of the service manual sections.

General Dimensions

Provides key physical dimensions of the CH2000 aircraft.

Section 2 Handling and Servicing

Handling and Servicing Overview

General guidance for ground handling and servicing procedures.

Access Provisions

Identifies access doors and panels for service and maintenance.

Ground Handling Procedures

Procedures for safe ground movement and handling of the aircraft.

Step, Handhold, and Walkways

Details on safe access points for personnel on the aircraft.

Hoisting Instructions

Instructions for lifting the aircraft using various methods.

Aircraft Leveling

Procedures for properly leveling the aircraft for weighing or rigging.

Tieing Down

Guidance on securing the aircraft for storage against wind.

Towing Procedures

Methods for safely towing the aircraft using a tow bar.

Locking Aircraft

Information on securing the aircraft cabin doors.

Servicing Operations

Overview of various servicing tasks for aircraft systems.

Fuel System Servicing

Covers fuel tank operations, draining, and servicing.

Lube Oil System

Details on engine oil filling, draining, and lubrication.

Brake System Maintenance

Information on brake fluid, bleeding, and pad replacement.

Lubrication Chart

Chart and notes for aircraft lubrication points and intervals.

Section 3 A Airworthiness Limitations

General Statement

Statement of FAA acceptance for this section's content.

Life Limited Parts

Lists components with specified replacement intervals.

Section 3 Inspection

General Inspection Information

Overview of inspection types and personnel qualifications.

Scheduled Inspections

Procedures and requirements for routine checks.

Replacement of Time Limited Parts

Details on parts needing periodic replacement based on age/hours.

Calendar Inspection Requirements

Periodic visual checks based on time intervals.

Unscheduled Inspections

Actions required after unusual operating events.

Inspection After Specified Maintenance

One-time inspections performed after specific maintenance actions.

Corrosion Control

Methods to prevent and address aircraft corrosion.

Inspection Schedule

Lists tasks and intervals for required aircraft inspections.

Section 4 Structure

General Structural Information

Describes aircraft skin types and general repair recommendations.

Replacement of Wing Assembly

Step-by-step procedure for removing and installing the wing.

Replacement of Flaps

Procedure for removing and installing wing flaps.

Replacement of Aileron

Procedure for removing and installing ailerons.

Replacement of Rudder

Steps for removing and installing the rudder.

Replacement of Stabilator

Procedure for removing and installing the stabilator.

Section 5 Landing Gear and Brake System

General Landing Gear and Brakes

Overview of the landing gear and brake system components.

Inspection of Wheels

Requirements for inspection of aircraft wheels.

Replacement of Nose Gear

Procedure for removing and installing the nose gear assembly.

Alignment of Nose Gear

Steps for proper nose wheel alignment.

Replacement of Nose Wheel

Procedure for removing and installing the nose wheel.

Replacement of Main Gear

Procedure for removing and installing the main landing gear.

Replacement of Main Wheel

Procedure for removing and installing the main wheel.

Brake Maintenance

Covers master cylinder, bleeding, and pad replacement.

Brake Bleeding Procedure

Steps to bleed the aircraft brake system.

Brake Pads Replacement

Procedure for replacing worn brake pads.

Section 6 Power Plant

General Power Plant Description

Description of the Lycoming O-235-N2C engine and its systems.

Power Plant Troubleshooting

General guidance for power plant issues and remedies.

Propeller Removal

Steps for removing the aircraft propeller.

Propeller Tracking Check

Method to check and adjust propeller tracking.

Engine Removal Procedure

Procedure for removing the engine from the aircraft.

Engine Reinstallation

Steps for reinstalling the engine onto the aircraft.

Engine Maintenance Procedures

Details on lubrication, timing, and adjustments.

Engine Trouble Shooting

Specific troubleshooting for engine issues.

Section 7 Flight Control System

General Flight Control System

Overview of flight controls and system operation.

Aileron Control Systems

Covers aileron cable removal, installation, and rigging.

Stabilator Control Systems

Covers stabilator cable removal, installation, and rigging.

Rudder Control Systems

Covers rudder cable removal, installation, and rigging.

Flap Controls and Rigging

Information on flap system removal and rigging.

Flap Actuator Unit

Procedure for removing and reinstalling the flap actuator.

Control System Wear of Joints

Details on wear tolerances for control system components.

Section 8 Fuel System

General Fuel System

Overview of fuel tank options and system requirements.

Fuel System Troubleshooting

Common issues and remedies for the fuel system.

Rear Tank System

Details on the rear fuel tank installation and components.

Replacement of Rear Tank

Procedure for removing and installing the rear fuel tank.

Fuel Sender Unit

Procedure for removing and installing the fuel quantity sender.

Wing Tank System

Details on the optional wing fuel tank system.

Replacement of Wing Tank

Procedure for removing and installing wing fuel tanks.

Finger Screens Servicing

Information on accessing and servicing fuel tank finger screens.

Fuel Valve Maintenance

Procedure for removing and installing the fuel selector valve.

Auxiliary Fuel Pump

Procedure for removing and installing the auxiliary fuel pump.

Section 9 Instruments

General Instrument Overview

Overview of the CH2000 instrument panel and instrument types.

Standard Instruments

Information on common aircraft instruments.

Airspeed Indicator

Operation, calibration, and troubleshooting of the airspeed indicator.

Altimeter Maintenance

Troubleshooting and removal procedures for the altimeter.

Pitot Static System

Information regarding the pitot static system.

Removal of Pitot Static

Procedure for removing pitot static system components.

Magnetic Compass

Troubleshooting and maintenance of the magnetic compass.

Tachometer Operation

Operation and troubleshooting of the tachometer.

Engine Oil Pressure Gauge

Operation and troubleshooting of the oil pressure gauge.

Engine Oil Temperature Indicator

Operation and troubleshooting of the oil temperature indicator.

Fuel Quantity Indicator

Operation and troubleshooting of the fuel quantity gauge.

Fuel Pressure Gauge

Operation and troubleshooting of the fuel pressure gauge.

Ammeter Function

Function and monitoring of the ammeter.

Voltmeter Function

Function and monitoring of the voltmeter.

Rate of Climb Indicator

Operation and troubleshooting of the rate of climb indicator.

Vacuum System Overview

Overview of the vacuum system for gyro instruments.

Directional Gyro Indicator

Operation and troubleshooting of the directional gyro.

Gyro Horizon Indicator

Operation and troubleshooting of the gyro horizon indicator.

Electric Turn and Bank Indicator

Operation and troubleshooting of the turn and bank indicator.

Manifold Pressure Gauge

Operation and troubleshooting of the manifold pressure gauge.

Replacement of Instruments

General procedure for instrument removal and installation.

Section 10 Electrical System

General Electrical System

Overview of the aircraft's 12-volt electrical system.

Electrical System Troubleshooting

General troubleshooting for electrical issues and their remedies.

Electrical Power Supply

Details on battery, alternator, and voltage regulator.

Battery Replacement

Procedure for battery removal and installation.

Battery Servicing

Guidance on battery maintenance and checks.

Charging System

Description of the charging system components and operation.

Voltmeter Function

Function and monitoring of the voltmeter.

Ammeter Function

Function and monitoring of the ammeter.

Stall Warning System

Operation and maintenance of the stall warning system.

Landing Light Replacement

Procedure for replacing landing light bulbs.

Section 11 Cabin Heater and Ventilation System

General Heater and Ventilation

Description of the cabin heating and ventilation system.

Heater Maintenance

Procedures for inspecting and maintaining the heater system.

Cabin Heat Control

How to check and operate the cabin heat control.

Hot Weather Use

Recommendation for cabin ventilation in hot weather.

Section 12 Cabin Doors

Cabin Door Handle

Information on the cabin door handle operation and inspection.

Zenair CH2000 Specifications

General IconGeneral
BrandZenair
ModelCH2000
CategoryAircrafts
LanguageEnglish

Related product manuals