Zenair CH2000 - Replacement of Wing Assembly; Replacement of Flaps; Replacement of Aileron

ZENAIR CH2000 SERVICE MANUAL
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REPLACEMENT OF WING ASSEMBLY
REMOVAL
1. Drain the gas. (wing tank option only)
2. Disconnect the flap push rod.
3. Remove the seat bottoms.
4. Disconnect the aileron balance cables and aileron control cables (center of fuselage).
5. Disconnect the fuel lines (center of fuselage--wing tank option only).
6. Disconnect the pitot and static lines (left wing only).
7. Disconnect the electric wirings.
8. Remove the bolts on front and rear spar, and the six main spar bolts.
9. Pull the wing out.
REINSTALL the wing in reverse order of removal.
REPLACEMENT OF FLAPS
REMOVAL
1. Disconnect the flap push rod.
2. Remove the hinge pins and the flap will be loose.
REINSTALL the flap in reverse order of removal, safety the hinge pins and bolt.
REPLACEMENT OF AILERON
REMOVAL
1. Disconnect the aileron push rod at the inboard end of the aileron.
2. Remove the hinge pin and the aileron will be loose.
REINSTALL the aileron in reverse order of removal, safety the hinge pin and
bolts.
4.2 3 Apr 95