EasyManua.ls Logo

Zepro ZHZ 500-850 User Manual

Default Icon
82 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ZEPRO
Tel.: +46 (0)10-459 05 00
E-mail: zeprotech@hiab.com | zepro.com
73161TL
2020-06-02
Installation Instruction
Tail Lift
ZHZ 500/600-850

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Zepro ZHZ 500-850 and is the answer not in the manual?

Zepro ZHZ 500-850 Specifications

General IconGeneral
BrandZepro
ModelZHZ 500-850
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

Important

Explains warning markings and their significance.

CE marking

Explains CE marking compliance and its importance for product safety.

Hydraulic fluid

Details recommended hydraulic fluids, including mineral and biodegradable types.

Identification

Explains how to interpret model identification codes for tail lifts.

Safety rules

Repainting

Specifies components that must not be painted to avoid damage to seals and durability.

Transport plug

Instructions for replacing the transport plug with the standard tank cap.

Moving parts - free movement

Safety guidelines regarding clearances for moving parts and platform tilt angles.

Attaching third-party equipment is prohibited

Warns against attaching unauthorized equipment to prevent interference and risks.

Installation

General warning about installation requirements and potential risks.

Installation workflow

Installing the support frame

Details the steps involved in installing the primary support frame.

Electrical connection

Provides instructions for making the necessary electrical connections.

Installing the platform

Describes the procedure for mounting and securing the lift platform.

Installing cylinders

Details the steps for installing hydraulic cylinders.

Attaching decals

Instructions for applying identification and warning decals.

Calculating the installed dimensions

C-dimension

Defines the C-dimension and its importance for lift placement.

D-dimension

Defines the D-dimension and its role in determining lift fit.

H-dimension

Defines the H-dimension and its relation to lifting height and ground clearance.

Installation

Installation of installation kit

Specific steps for installing various vehicle-specific installation kits.

Installing the lift

Steps for mounting and adjusting the lift unit to the chassis bracket.

Installing the Platform

Describes the process of attaching and securing the lift platform to the arms.

Installing the angle sensor

Procedures for mounting and connecting the angle sensor for system feedback.

Installing the hydraulic unit

Instructions for mounting the hydraulic unit.

Control devices

Guidelines for installing and positioning control units for safe operation.

Connection box

Instructions for fitting and connecting the electrical junction box.

Control power cable

Guidance on routing and connecting the control power cable.

Main power cable

Procedures for routing and protecting the main power cable.

Installation of license plate light

Instructions for connecting the license plate light to vehicle wiring.

Installation of connection ramp

Steps for attaching the connection ramp to the platform.

Armstops

Instructions for adjusting the armstops for proper lift arm contact.

Platform stop

Description of the platform's automatic locking mechanism when folded.

Adjustment of tilt cylinder

Steps for adjusting the tilt cylinder for correct platform positioning.

Purging the cylinders

Procedure for removing air from hydraulic cylinders to ensure proper function.

Transport lock

Explanation of the hydraulic locking mechanism for securing the platform during transport.

Electrical and hydraulic drawings

ZHZ-600-850 MAConnection to circuit board

Diagram illustrating the MA connection to the main circuit board.

Connection to circuit board 4 – button operation

Diagram detailing the electrical connections for a 4-button control operation.

Connection of cab switch and alarm for open platform

Diagram showing connections for cab switch and open platform alarm.

Connection of control device

Illustrates various control device models and their connection points.

Markings and decals

Overview

Illustrations showing the positions of different decals on the tail lift.

Load diagram

Explains the load capacity diagram decal and its interpretation.

Identification plate

Describes the information provided on the tail lift's identification plate.

Work area

Explains the decal indicating required clearance for safe operation.

Driver's instructions

Describes the decal providing operational instructions for the driver.

Danger area

Explains the decal that marks the danger zone around the platform.

Warning tape

Describes the application and purpose of warning tape on platform edges.

Warning flags

Instructions for attaching warning flags to the top and edge of the platform.

CE marking

Explains the meaning and guarantee provided by the CE marking.

Lubrication and fluid level check

Lubrication

Specifies which components should not be lubricated to prevent damage.

Fluid level check

How to check and top up hydraulic fluid levels in the tank.

Testing and verification

Static test loading

Steps for performing static load tests to check for deformation and drift.

Dynamic test loading

Procedures for testing the lift with maximum load and overload conditions.

Testing safety functions

Checklist for verifying that all tail lift safety functions are operational.

Specifications

Weights

Lists the weights of various lift components for lifting equipment selection.

Load centre

Provides load centre data (TP1, TP2) for different load capacities and positions.

Maximum power consumption – Minimum recommended conductor cross sectional area

Details power requirements and recommended conductor sizes for safe operation.

Battery maintenance

Guidelines for battery care during storage and regular use to ensure longevity.

Loading diagram ZHZ 500

Shows the load capacity chart for the ZHZ 500 model.

Loading diagram ZHZ 600

Shows the load capacity chart for the ZHZ 600 model.

Related product manuals