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General| Brand | Zepro |
|---|---|
| Model | ZHD 2500-130 |
| Category | Lifting Systems |
| Language | English |
Details the purpose of warning markings and emphasizes care during installation.
Confirms ZEPRO tail lifts for sale in Europe are CE marked and comply with the EU Machinery Directive.
States the product meets relevant requirements according to EN 1756-1:2001 + A1:2008 when properly assembled.
Specifies the recommended hydraulic oil for replenishment and tank filling.
Explains that the tail lift's delivery card must be registered for the guarantee to be valid after installation.
Explains how to identify models, lifting capacity, and cylinder types based on product codes.
Advises against painting piston rods, cylinder covers, boots, hoses, and cables to prevent damage.
Warns about collision risks with moving cylinders and specifies minimum clearance requirements.
Prohibits attaching third-party equipment to Zepro tail lifts due to potential interference with safety functions.
Provides warnings about installation constraints, including ground level access and use of Zepro installation kits.
Details steps for installing the support frame, including jig attachment and alignment.
Covers the installation of control devices, cables, and the main power cable.
Outlines the process for fitting the platform, seals, end stops, and armstops.
Describes adjusting tilt cylinders and performing test runs.
Defines the C dimension as the distance from the support frame top to the vehicle floor level.
Defines the D dimension as the space needed from the body rear edge to the support frame front.
Defines the A dimension as space for the rear beam between lift arms and vehicle floor when raised.
Defines the H dimension as height from ground to vehicle floor, must not exceed max lifting height.
Step-by-step guide for mounting the support frame, including jig alignment and chassis bracket installation.
Instructions for routing and connecting the control power cable from the cabin to the lift.
Guidance on fitting control devices, ensuring safe positioning and specified distances.
Instructions for routing the main power cable from the lift to the battery and ensuring proper earthing.
Details the installation of a fuse box and fuse for vehicles without a direct connection point.
Covers vehicle chassis requirements and statutory dimensions for underrun protection.
Step-by-step guide for fitting the inner and outer parts of the underrun protection brackets.
Instructions for fitting end stops between lift arms and the rear beam, ensuring simultaneous contact.
Details the installation of the angle sensor on the lift arm, noting cable orientation.
Procedure for fitting the horizontal sealing strip track and rubber strip.
Procedure for fitting vertical sealing strip tracks and rubber strips.
Instructions for checking, lubricating, and fitting the platform to the arms and tilt cylinders.
Guide for adjusting the tilt angle, including loosening bellows, lock screws, and using the adjusting collar.
Steps for adjusting the downward tilt angle to a maximum of 10° for safety compliance.
Instructions for purging tilt cylinders by lowering the platform or tilting it down.
Explains the function of electric hose breakage valves as hydraulic locks for the platform during transport.
Steps for connecting a control device to the control card for temporary operation of lift functions.
Instructs to use the control device to run the lift functions during temporary operation.
Steps for safely disconnecting the temporary setup after use.
Presents the electrical and hydraulic diagram for the ZHD 2500 NN model.
Presents the electrical and hydraulic diagram for the ZHD 2500 DVx4 NN model.
Presents the electrical and hydraulic diagram for the ZHD 2500 DVx4 CE model.
Presents the electrical and hydraulic diagram for the ZHD 2500 Hydraulic autotilt NN model.
Diagram showing how to connect the connection card to the main control card.
Illustrates connections for 4-button operation, including control units and sensors.
Illustrates common control device models and their wiring to the control card.
Details functions, input/output signals, and illustrations for ZHD 2500 Config 1 MA.
Explains control device usage limitations based on platform angle for Config 1.
Describes the function and connection of sensors (Di1-Di6, Cs, 2H) for Config 1.
Details functions, input/output signals, and illustrations for ZHD 2500 Config 3 DA.
Explains control device usage limitations based on platform angle for Config 3.
Describes the function and connection of sensors (Di1-Di6, Cs, 2H) for Config 3.
Explains how the control card enters and exits power save mode.
Details the control card's display, flashing light, and LEDs for operating status and fault codes.
Explains how information codes are displayed on the control card for status and troubleshooting.
Lists fault codes displayed on the control card, their meanings, and associated control devices.
Explains how control devices can be blocked and how their status is indicated.
Illustrates recommended supply voltage ranges for 12V and 24V systems during lift operation.
Instructs to affix load diagrams near the controller in a visible position on the vehicle body.
Details the information found on the tail lift's identification plate and sticker placement.
Instructs to affix the work area sticker visibly on the rear of the vehicle.
Describes applying warning tape along platform edge strips to mark edges.
Guidance on affixing controller stickers, including standard and reversed versions.
Instructions for affixing the danger area sticker inside the vehicle body near the hand control unit.
Details how to attach warning flags to the platform edges to ensure they remain secure.
Lists lubrication points that need greasing during installation and regularly thereafter.
Instructions for checking and topping up the hydraulic fluid level in the tank.
Details procedures for static load testing, including deformation and drift measurements.
Covers testing with maximum load and overload, and dynamic load parameters.
Lists essential safety functions to be checked after installation.
Lists weights of complete lift chassis and individual lift components.
Details power consumption and recommended cable sizes for 12V and 24V systems.
Provides recommendations for battery maintenance during storage and operation.
Specifies torque values for various bolts and screws used during installation.
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