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Zepro ZHD 2500-150 User Manual

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ZEPRO
Tel.: +46 (0)10-459 05 00
E-mail: zeprotech@hiab.com | zepro.com
55987TL
2021-05-04
Installation Instructions
Tail Lift
ZHD 2500-130/150

Table of Contents

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Zepro ZHD 2500-150 Specifications

General IconGeneral
BrandZepro
ModelZHD 2500-150
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

Important

Details important warnings and symbols used in installation instructions.

Identification

Explains the identification system for different models and specifications.

Safety rules

Repainting

Advises against painting critical components like piston rods and hydraulic hoses.

Moving parts - free movement

Warns about collision risks with moving cylinders and specifies clearance requirements.

Installation workflow

Installing the support frame

Outlines steps for installing the support frame, including jig use and chassis brackets.

Electrical connections

Covers connecting control devices, cables, and the main power cable.

Calculating the installed dimensions

C dimension

Defines C dimension as distance between support frame top and vehicle floor level.

D dimension

Defines D dimension as space needed from rear edge of body to support frame front.

Rear beam cut-outs

Installation

Support frame

Detailed steps for mounting the support frame using a jig and chassis brackets.

Control power cable

Instructions for routing and connecting the control power cable from the cabin to the lift.

Platform

Steps for checking, lubricating, and fitting the platform to the arms.

Adjusting the tilt angle

Instructions for loosening bellows, adjusting tilt cylinders, and checking platform underhang.

Temporary operation of lift

Connection

Steps for connecting control devices, earth, and power to the control card.

Hydraulic unit and control card

Electrical and hydraulic diagrams

ZHD 2500 NN

Electrical and hydraulic schematic for the ZHD 2500 NN model.

Connecting control device

Illustrates common control device models and their connections to the control card.

Function diagrams

ZHD 2500 (Config 1) MA

Function diagrams for ZHD 2500 MA model, Config 1, showing inputs, outputs, and illustrations.

Connection unit

Fault codes

Explains the fault codes displayed by the control card for troubleshooting.

Marking

Loading diagram

Instructions for affixing load diagrams near the controller for visibility.

Identification plate

Details the information contained on the identification plate and its placement.

Lubrication and fluid level check

Lubrication

Lists lubrication points that require greasing on installation and periodically.

Oil level check

Instructions for checking and topping up hydraulic fluid levels.

Testing and verification

Static load test

Covers deformation and drift tests with static loads.

Test of safety functions

Checklist for verifying all safety functions are operational.

Disassembly

Specifications

Weights

Lists the weights of various lift components and platform types.

Maximum power consumption - Minimum recommended conductor cross sectional area

Details power consumption and recommended cable sizes for 12V and 24V systems.

Tightening torque

Lists specified torque values for various installation points.

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