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Zepro ZN 75-90 User Manual

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ZEPRO
Tel.: +46 (0)10-459 05 00
Email: zeprotech@hiab.com | zepro.com
54990TL
2022-07-04
Installation instructions
Tail Lift
Z/ZU 45/75-90/110
ZL/ZLU 45/75-90/110
ZN/ZNU 45/75-90/110

Table of Contents

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Zepro ZN 75-90 Specifications

General IconGeneral
BrandZepro
ModelZN 75-90
CategoryLifting Systems
LanguageEnglish

Summary

Important Information

Safety Warnings and Notes

Highlights potential hazards and provides notes for understanding operations.

Safety Rules

Moving Parts Safety

Ensures safe operation by maintaining clearance around moving parts.

Third-Party Equipment Forbidden

Prohibits connecting third-party equipment to avoid system interference.

Installation Safety

Safety warnings related to the installation process.

Before Installation

Vehicle Chassis Requirements

Specifies requirements for the vehicle chassis for tail lift mounting.

Statutory Dimensions

Details statutory dimensions for platform and underrun protection.

Installation

Hydraulic Unit

Overview and installation of the hydraulic unit.

Support Frame

Steps for measuring, positioning, and fitting the support frame.

Lift Platform

Instructions for fitting the lift platform to the arms.

Underrun Protection

Details statutory dimensions and installation of underrun protection.

Controllers

Guidelines for installing the primary and additional controllers.

Cable Routing

Sizing Electrical Systems

Ensures correct battery, charger, and cable sizing for the lift.

Main Power Cable, Fuse, Switch

Installation of main power cable, earth, fuse, and main switch.

Connection

Connect to ZePRO1 Control Card

Wiring diagrams for connecting control devices to ZePRO1 card.

Connect to TLC-B1 Relay Card

Wiring diagrams for connecting controllers to TLC-B1 relay card.

Electrical and Hydraulic Diagrams

Testing and Verification

Static Load Test

Procedures for performing static load tests, including deformation and drift checks.

Dynamic Load Test (Max Load)

Procedure for testing the lift with maximum load.

Dynamic Load Test (1.0x Capacity)

Procedure for testing the lift with 1.0x capacity load.

Test of Safety Functions

Checks for all safety functions to ensure proper operation.

Specifications

Tightening Torque

Specifies tightening torque values for various installation steps.

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