Zepro Z 200-155 User Manual

Z/ZL 150/200-135/155/175
Z/ZL 250-135/155
Sales
Mossvägen 8, 641 49 KATRINEHOLM, SWEDEN
Telephone: +46 150 - 489550
Telefax: +46 150 - 489551
E-mail: zepro@zepro.com
Internet: www.zepro.com
Factory
Allévägen 4, 840 73 BISPGÅRDEN, SWEDEN
Telephone: +46 696 - 17200
Telefax: +46 696 - 17242
E-mail: info@zepro.com
Internet: www.zepro.com
2016-09-06
54245TL
INSTALLATION INSTRUCTION
Z-LYFTEN PRODUKTION AB

Zepro Z 200-155 Specifications

General

Brand	Zepro
Model	Z 200-155
Category	Lifting Systems
Language	English

Summary

CE Marking and Compliance

CE Mark Guarantee

Installation Dimensions - Models 135, 155, 175

Z/ZL 150/200/250-135 Dimensions

Provides installation dimensions and data tables for Z/ZL 150/200/250-135 models.

Z/ZL 150/200/250-155 Dimensions

Provides installation dimensions and data tables for Z/ZL 150/200/250-155 models.

Z/ZL 150/200-175 Dimensions

Provides installation dimensions and data tables for Z/ZL 150/200-175 models.

Installation Dimensions - Models 195, 250

Z 150-195 Dimensions

Provides installation dimensions and data tables for Z 150-195 models.

Z 150/200/250 Dimensions

Provides installation dimensions and data tables for Z 150/200/250 models.

ZL 150/200/250 Dimensions

Provides installation dimensions and data tables for ZL 150/200/250 models.

Support Frame Installation

Preparation and Mounting Steps

Details steps for preparing and installing the support frame, including jig usage.

Electrical Installation Procedures

Control Unit Placement and Wiring

Guidance on positioning control units and connecting power and control cables.

Cable Routing and Protection

Electric and Hydraulic Diagrams - MA Models

Z/ZL-150/200/250 MA Schematic

Presents the electrical and hydraulic schematic for Z/ZL-150/200/250 MA models.

Electric and Hydraulic Diagrams - DA Models

Z/ZL-150/200/250 DA Schematic

Presents the electrical and hydraulic schematic for Z/ZL-150/200/250 DA models.

Electric and Hydraulic Diagrams - Auto-tilt

MA with Hydraulic Auto-tilt Schematic

Presents the schematic for MA models with hydraulic auto-tilt functionality.

Control Unit Wiring Schematics

4-Button Control Unit Wiring

3-Button Control Unit Variants Wiring

Connection Unit Operation

Display and LED Indicators

Connection Unit Information Codes

Understanding Information Codes

Connection Unit Fault Codes

Fault Code Identification and Structure

Explains fault code identification, structure, priority, and troubleshooting.

Fault Code Reset and Supply Voltage

Fault Code Reset Procedures

Acceptable Supply Voltage Ranges

Function Schemas

MA Model Function Schema (Auto-tilt)

DA Model Function Schema

Connection Unit and Hydraulic Unit Components

Hydraulic Unit Component Identification

Bumper Bar Installation

Adjustable 3-Part Bumper Bar Fitting

Platform Installation and Sealing

Platform Mounting Procedure

Lift Arm Stops and Cylinder Bleeding

Armstop Installation Guidelines

Cylinder Bleeding Procedure

Tilt Cylinder Adjustment Procedures

Tilt Cylinder Pre-adjustment and Locking

Tilt Down Angle Adjustment

Adjusting the Tilt Down Angle to 10°

Maintenance - Lubrication

Greasing Points and Frequency

Tail Lift Load Testing Procedures

Static Load Testing and Deformation Check

Procedure for static load testing, including deformation checks and measurement points.

Platform Deflection Testing

Procedure for deflection testing with load, checking platform tilt and movement limits.

Tail Lift Testing and Safety Checks

Dynamic Load Testing and Overload Test

Procedure for dynamic load testing with nominal and overload conditions.

Verification of Safety Functions

Checklist for verifying all tail lift safety functions and operational features.

Dismantling the Tail Lift

Step-by-Step Dismantling Instructions