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Zepro Z 2500-130 Series User Manual

Zepro Z 2500-130 Series
80 pages
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ZEPRO
Tel.: +46 (0)10-459 05 00
E-mail: zeprotech@hiab.com | zepro.com
75981TL
2020-01-24
Installation Instructions
Tail Lift
Z 2500-130/150

Table of Contents

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Zepro Z 2500-130 Series Specifications

General IconGeneral
Capacity2500 kg
Maximum Load Capacity2500 kg
Lifting Height130 mm
MaterialSteel
Safety FeaturesOverload protection, emergency stop
ControlRemote control

Summary

Safety Rules

Moving Parts Clearance and Tilt Limits

Safety warnings regarding clearance for moving parts and tilt limitations.

Third-Party Equipment Restrictions

Warning against attaching non-approved third-party equipment.

Installation Safety Precautions

Safety warnings regarding platform installation and approved installation kits.

Installation Workflow

Support Frame Installation

Steps involved in installing the support frame.

Electrical Connections Procedure

Steps for making electrical connections.

Platform Installation Steps

Steps for installing the platform.

Cylinder Installation Guide

Steps for installing the cylinders.

Calculating Installed Dimensions

C Dimension Definition

Definition of C dimension and its importance for installation.

D Dimension Calculation

Definition of D dimension and how it's obtained.

A Dimension Explanation

Definition of A dimension and its dependency on C dimension.

H Dimension Constraints

Definition of H dimension and its constraints.

Installation Procedures

Support Frame Installation Steps

Detailed steps for installing the support frame.

Control Power Cable Routing

Instructions for routing and connecting the control power cable.

Control Device Placement

Guidelines for positioning control devices for safety and visibility.

Main Power Cable Routing

Guidance on routing the main power cable safely.

Underrun Protection Installation

Installation steps for the underrun protection.

Statutory Underrun Dimensions

Requirements for underrun protection dimensions.

Platform Fitting and Lubrication

Procedures for checking, lubricating, and fitting the platform.

Hydraulic Unit and Control Card

Electrical and Hydraulic Diagrams

Functional Description Z 2500 MA Autotilt (Standard)

Functional Schematic Drawing

Schematic detailing functions, inputs, outputs, and controllers.

Functional Description Z 2500 MA

Functional Schematic Drawing MA Config 14

Schematic for MA model, config 14.

Functional Description Z 2500 DA

Functional Schematic Drawing DA Config 16

Schematic for DA model, config 16.

Connection Unit

Fault Codes Reference

Details of fault codes and how they are displayed.

Lubrication and Fluid Level Check

Testing and Verification

Static Load Test Procedure

Procedure for static load testing (deformation and drift).

Dynamic Load Test Procedures

Procedures for dynamic load testing with max load and overload.

Safety Functions Test Checklist

Checklist for testing all safety functions.

Disassembly Instructions

Specifications Overview

Tightening Torque Values

Specifies torque values for various assembly points.

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