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Zepro ZU 75-110 User Manual

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ZEPRO
Tel.: +46 (0)10-459 05 00
Email: zeprotech@hiab.com | zepro.com
54990TL
2022-07-04
Installation instructions
Tail Lift
Z/ZU 45/75-90/110
ZL/ZLU 45/75-90/110
ZN/ZNU 45/75-90/110

Table of Contents

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Zepro ZU 75-110 Specifications

General IconGeneral
BrandZepro
ModelZU 75-110
CategoryLifting Systems
LanguageEnglish

Summary

Important Information

Technical Support

Contact info for technical help and advice on providing production numbers for correct information.

Safety Rules

Moving Parts - Free Movement

Safety advice regarding clearance for moving cylinders and platform tilt limits.

Connection of Third-Party Equipment is Forbidden

Warning against connecting third-party equipment due to interference with safety functions.

Installation Safety

Warnings about platform ground level access and approved installation kits.

Third-Party Equipment Prohibition

Reinforces prohibition of third-party equipment connection, citing risks of injury and damage.

Installation Requirements

Repeats warnings about platform ground clearance and approved assembly kits for safe installation.

Before Installation

Vehicle Chassis Requirements

Details chassis requirements for underrun protection and frame beam dimensions for structural integrity.

Statutory Dimensions

Specifies statutory dimensions for platform-to-underrun protection and ground clearance.

Calculating Installed Dimensions

Explains how to calculate installation dimensions (C, D, A, H) for optimal lift placement.

Connecting Control Device to ZePRO1 Card

Wiring instructions for connecting control devices to the ZePRO1 control card.

Connecting Control Device to TLC-B1 Card

Wiring instructions for connecting control devices to the TLC-B1 relay card.

Installation

Hydraulic Unit

Overview and identification of the hydraulic unit components.

Support Frame Installation

Steps for measuring, marking, and mounting the support frame using a jig.

Underrun Protection

Specifies statutory dimensions and requirements for underrun protection.

Underrun Protection Installation

Detailed steps for installing the U-shaped protection brackets and fastening them.

Connection

Electrical and Hydraulic Diagrams

Z 45/75 (TLC-B1) Schematic

Electrical and hydraulic schematic for Z 45/75 with TLC-B1 control system.

Z 45/75 (ZePRO1) Schematic

Electrical and hydraulic schematic for Z 45/75 with ZePRO1 control system.

Z 45/75 Electric Autotilt (TLC-B1)

Schematic for Z 45/75 with electric autotilt and TLC-B1 control system.

Z 45/75 Hydraulic Autotilt (ZePRO1)

Schematic for Z 45/75 with hydraulic autotilt and ZePRO1 control system.

Testing and Verification

Static Load Test

Procedures for static load testing, checking deformation, drift, and load capacities.

Dynamic Load Test

Procedures for dynamic load tests, including max load, overload, and different load centers.

Test of Safety Functions

Checklist for testing all safety functions of the tail lift.

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