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Zepro ZLU 75-110 User Manual

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ZEPRO
Tel.: +46 (0)10-459 05 00
Email: zeprotech@hiab.com | zepro.com
54990TL
2022-07-04
Installation instructions
Tail Lift
Z/ZU 45/75-90/110
ZL/ZLU 45/75-90/110
ZN/ZNU 45/75-90/110

Table of Contents

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Zepro ZLU 75-110 Specifications

General IconGeneral
BrandZepro
ModelZLU 75-110
CategoryLifting Systems
LanguageEnglish

Summary

Safety Rules

Moving Parts - Free Movement

Clearance requirements and tilt angle limits for safe operation.

Connection of Third-Party Equipment

Prohibition of external equipment connections to the lift.

Installation Safety

Requirements for safe installation, including ground clearance.

Before Installation

Vehicle Chassis Requirements

Chassis strength and dimension criteria for mounting.

Calculating Installed Dimensions

How to determine C, D, A, and H installation measurements.

Installation

Hydraulic Unit

Overview and installation of the hydraulic power unit.

Support Frame

Steps for fitting the support frame and chassis bracket.

Lift Platform

Instructions for attaching and lubricating the platform.

Underrun Protection

Details on statutory underrun protection requirements and installation.

Adjusting the Tilt Angle

Procedure to adjust the platform's tilt angle.

Controllers

Mounting location and orientation of lift controllers.

Cable Routing

Sizing Electrical Systems

Guidelines for battery and cable cross-section sizing.

Main Power Cable, Earth Cable, Fuse and Switch

Installation of main electrical power components.

Connection

Connecting Control Device to ZePRO1 Card

Wiring diagrams for connecting controllers to ZePRO1.

Connecting Controller to TLC-B1 Relay Card

Wiring diagrams for connecting controllers to TLC-B1.

Electrical and Hydraulic Diagrams

Lubrication and Oil Level Check

Testing and Verification

Static Load Test

Procedures for static load testing and drift measurement.

Dynamic Load Test

Procedures for testing under dynamic load conditions.

Test of Safety Functions

Verification of all safety features and mechanisms.

Specifications

Tightening Torque

Specified torque values for various fasteners.

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